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f.kyle(at)sympatico.ca Guest
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Posted: Thu Sep 27, 2012 6:11 am Post subject: The 914 saga |
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The Grand Design is slowly unfolding at an infuriatingly slow pace. MY purpose initially was to be able to disassemble the Main Instrument Panel. First of all I hate lying on my back with bits of solder sticking to my sweater and my head between myriad rudder pedals at the museum. Secondly the advance of digital instruments may have meant many mods to stay current.
So the main panel mounts with bolts backwards and affixed to the panel. The brilliant scheme to include face-to-face fawcet washers isolated if from some fuselage vibrations. I have also arranged a Flight sub-panel portside and a systems sub-panel in the starboard half. The later inclusion of digital arrays made it several pounds lighter but wiring got complex.
It was chasing a wiring fault that prompted removing the panels for clarity whereupon it was found the Turbo Motor mounting bolts were loose - I dunno. Any way in the course of this complication the clamp holding the spring-loaded control cable let go. It was clamped to a fitting in the pulley which moves it to adjust the turbo gate - and, was set correctly at the factory, not to be touched. I dunno, I never touched it. However, when the fitting let go, the cable naturally sprang back into the firewall (leaving a short tail), and the entry ferrule danced merrily into a cranny, celebrating its new-found freedom. Are you still with me?
The fuselage sits under a temporary ‘tent’ on the lawn, begging to be re-assembled and I sit forlornly contemplating how to (a) extend the cable tail against the spring (and clamp it at its exact previous point), (b) manoeuvre the cable end back into its locking fitting - at arm’s length, and then (c) replace the three panels with their 25 or so connections.....all this before the weather deteriorates further. I smell snow.
If you’ve got this far, you probably have contemplated this tiny setback and more likely know how to conquer it. If so, I beg your knowledge.
In the meantime give that cable lock one more gronch.....
Ferg
C-FFGG
914 mono CS prop
[quote][b]
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davidjoyce(at)doctors.org Guest
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Posted: Thu Sep 27, 2012 6:54 am Post subject: The 914 saga |
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Fergus, That widget holding the cable in the wheel on top
of the turbo control unit has a disc under the screw. Make
sure it didn't lose any bits while it went round the
cockpit. You can take the spring off at the turbo end and
then simply pull the cable back and fix it. If you have
fired up the electrics you will know that the waste gate
cycles when you first switch on. The right position for it
is with the master switch on, the throttle at closed and
the wastegate closed ( ie with the cable pulled right
back). You can do minor adjustments at the other end of
the cable.I have reassembled / readjusted/ fiddled around
with that fixing a number of times and never had a problem
yet. Best of luck! It WILL BE WORTH IT! David, G-XSDJ
On Thu, 27 Sep 2012 10:13:37 -0400
<f.kyle(at)sympatico.ca> wrote:
Quote: | The Grand Design is slowly unfolding at an
infuriatingly slow
pace. MY purpose initially was to be able to disassemble
the Main Instrument
Panel. First of all I hate lying on my back with bits of
solder sticking to
my sweater and my head between myriad rudder pedals at
the museum. Secondly
the advance of digital instruments may have meant many
mods to stay current.
So the main panel mounts with bolts backwards
and affixed to the
panel. The brilliant scheme to include face-to-face
fawcet washers isolated
if from some fuselage vibrations. I have also arranged a
Flight sub-panel
portside and a systems sub-panel in the starboard half.
The later inclusion
of digital arrays made it several pounds lighter but
wiring got complex.
It was chasing a wiring fault that prompted
removing the panels
for clarity whereupon it was found the Turbo Motor
mounting bolts were loose
- I dunno. Any way in the course of this complication
the clamp holding the
spring-loaded control cable let go. It was clamped to a
fitting in the
pulley which moves it to adjust the turbo gate - and,
was set correctly at
the factory, not to be touched. I dunno, I never touched
it. However, when
the fitting let go, the cable naturally sprang back into
the firewall
(leaving a short tail), and the entry ferrule danced
merrily into a cranny,
celebrating its new-found freedom. Are you still with
me?
The fuselage sits under a temporary 'tent' on
the lawn, begging
to be re-assembled and I sit forlornly contemplating how
to (a) extend the
cable tail against the spring (and clamp it at its exact
previous point),
(b) manoeuvre the cable end back into its locking
fitting - at arm's length,
and then (c) replace the three panels with their 25 or
so
connections.....all this before the weather deteriorates
further. I smell
snow.
If you've got this far, you probably have
contemplated this tiny
setback and more likely know how to conquer it. If so, I
beg your knowledge.
In the meantime give that cable lock one more
gronch.....
Ferg
C-FFGG
914 mono CS prop
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f.kyle(at)sympatico.ca Guest
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Posted: Fri Sep 28, 2012 5:43 am Post subject: The 914 saga |
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David -
“Fergus, That widget holding the cable in the wheel on top
of the turbo control unit has a disc under the screw. Make
sure it didn't lose any bits while it went round the
cockpit. You can take the spring off at the turbo end and
then simply pull the cable back and fix it. If you have
fired up the electrics you will know that the waste gate
cycles when you first switch on. The right position for it
is with the master switch on, the throttle at closed and
the waste gate closed ( i.e: with the cable pulled right
back). You can do minor adjustments at the other end of
the cable.I have reassembled / readjusted/ fiddled around
with that fixing a number of times and never had a problem
yet. Best of luck! It WILL BE WORTH IT! David, G-XSDJ”
Yes, my heart dropped when the widget went flying (I am in the right-side cockpit - on the trailer - in the garden) and I heard it tinkling on and off a number of surfaces behind my feet. Of course I was heartened to find it was the whole widget, screw in, holding the small brass disc captive - but thanks for the heads-up...
I think it all began when a young visitor flicked the power switch and a pop rang out - the relay. He flicked it closed quickly and I think it put the Turbo Motor setting out of whack. When I went to re-assemble the motor pulley, there was about 55mm of cable missing and I could not re-site the pulley. The tech at the agency suggested that the motor setting was at fault, but I had pulled the waste gate lever to fully closed with a bungee and still not enough cable emerged from the firewall. I think I will have to examine the waste gate to see if anything is jamming it partially open. I am hesitant to readjust the forward end of the cable for fear of never re-acquiring the original length. Ah me.
Thank you for your advice and time............
Ferg
I have about two days of good weather until the next downwash from the Pacific arrives........
[quote][b]
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