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914 fuel flows

 
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erichdtrombley(at)juno.co
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PostPosted: Tue Jun 06, 2006 9:13 am    Post subject: 914 fuel flows Reply with quote

Ken,
Knowing your fuel system as I do, I concur the problem is not with the fuel flow sensor.
I would verify that your manifold pressure gage is properly calibrated.  This would explain the excessive fuel flow per inches of mercury.
I believe for each fuel flow you have listed the actual H.P. you are producing is actually greater than that corresponding to the M.P. listed. 
Erich Trombley
N28ET Classic Mono 914
 
Time: 10:24:39 PM PST US
From: KENNETH D HILL <kandshill2(at)sbcglobal.net>
Subject: RE: [ Ken Hill ] : New Email List Photo Share Available!

Hi Simon,
  
  I wish they were.  I recently put over 1000 miles on N214KS and the fuel
required
to fill the tank agreed to within .1/.2 gallons of what the gauge said I
used.  Plugs look normal.
  
  Ken

Simon Smith <jodel(at)nildram.co.uk> wrote:
      I think you figures might be a little suspect.  The Rotax 914 Operators
manual
give Take off performance as 5800rpm, 39.9 inHG and 8.7 us gph.  Max continuous
as 5500rpm, 35.4 inHG and 7.2 us gph. (ref pages 8-2 & 10-1)
  Are you sure that your fuel flowe sensor is correctly calibrated?
  
  Are these airspeeds IAS or TAS?
  
  Simon


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jodel(at)nildram.co.uk
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PostPosted: Tue Jun 06, 2006 10:12 am    Post subject: 914 fuel flows Reply with quote

Surely, if the MP gauge is suspect the Airbox sensor/TCU would also have to be in error by the same amount?  I initially queried the figures because I assumed (and we all know how dangerous that can be!) that the Rotax book fuel flows ought to be accurate.
 
Simon
[quote]
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rparigor(at)suffolk.lib.n
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PostPosted: Tue Jun 06, 2006 11:07 am    Post subject: 914 fuel flows Reply with quote

I have no flight time on a 914 as of yet. Do have a pretty good
understanding of the Bing type 64 though.

Go up in altitude and the mixture will richen up which = more fuel burn
for a given power setting compared to sea level.

The constant depression carbs are somewhat altitude compensating, but not
complete. Turbo in boost is more compensating than normal aspirated.

Once flying I will be able to tell pretty good numbers on fuel flow as to
just how much thin air richens mixture at given RPM/MP.

I have a fuel flow gauge, EGT, O2 sensor that drives a Mixture Monitor and
ability to lean things out.

Looking at color of spark plugs is not absolute as far as mixture. If you
want the best tell of mixture from the plugs, you need to be hard on motor
and turbo, and your skill of flying if a short wing mono with a right
quartering tailwind:
Run at desired power setting and altitude for a while, then shut motor off
right away and land deadstick without touching throttle position upon shut
down.
When you change throttle position, power setting and altitude things can
easily change and interfere with your good read of plugs.

I am somewhat of a motorhead, don't like to put undo stresses on motors,
so am going with ability to fiddle and test without hurting anything.

If you really wanted to be extreme precise on getting mixture just so,
measure carbon monoxide of each cylinder as per Rotax instructions for
making sure the leanest cylinder is rich enough for full throttle, just
vary a bit for cruise settings. They recommend such a test if you modify
the intake system of a 914. IMHO installing a intercooler is modifying the
intake system. Eastwood sells just such a measuring tool.

Ron Parigoris


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erichdtrombley(at)juno.co
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PostPosted: Wed Jun 07, 2006 7:59 am    Post subject: 914 Fuel Flows Reply with quote

Simon,
Can't say I agree with your assessment.  The MP gage in the panel is independent of the airbox pressure/TCU.  As part of the installation of a MP (electronic not analog) you are required to calibrate the sensor.  If the sensor is off by any amount from the true MP that the engine is really producing then you will be incorrect in you assumption of H.P.  For example if the pilot has not correctly calibrated the MP gage and it is reading 31" of MP, however, in reality the engine is producing 34" then that would explain the excessive fuel flow for a given MP reading.  Make sense.  Off course too rich of a mixture could also be the cause, however, with the Bing carbs this is unlikely.  My fuel flows per indicated MP are very close to the published figures in the Rotax manual.  Just my two cents.
Erich Trombley
N28ET Classic Mono 914
Time: 11:12:29 AM PST US
From: "Simon Smith" <jodel(at)nildram.co.uk>
Subject: RE: 914 fuel flows

Surely, if the MP gauge is suspect the Airbox sensor/TCU would also have
to
be in error by the same amount?  I initially queried the figures because
I
assumed (and we all know how dangerous that can be!) that the Rotax book
fuel flows ought to be accurate.

Simon

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Gilles.Thesee(at)ac-greno
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PostPosted: Wed Jun 07, 2006 8:31 am    Post subject: 914 Fuel Flows Reply with quote

Erich Trombley a écrit :
Quote:

Simon,

Can't say I agree with your assessment. The MP gage in the panel is
independent of the airbox pressure/TCU. As part of the installation
of a MP (electronic not analog) you are required to calibrate the
sensor. If the sensor is off by any amount from the true MP that the
engine is really producing then you will be incorrect in you
assumption of H.P. For example if the pilot has not correctly
calibrated the MP gage and it is reading 31" of MP, however, in
reality the engine is producing 34" then that would explain the
excessive fuel flow for a given MP reading. Make sense. Off course
too rich of a mixture could also be the cause, however, with the Bing
carbs this is unlikely. My fuel flows per indicated MP are very close
to the published figures in the Rotax manual. Just my two cents.


Hi all,

You need to check the MP gauge and the tachometer.
We checked ours during the flight tests, and our UMA tachometer read
high by nearly 100 RPM at 5000 RPM. I mean, when it read 5000, the
electronic calibration tacho read only about 4900 RPM.

Now, suppose yours says 5000 while the engine is turning at 5100 ? If I
recall correctly, prop power varies with the cube of RPM...

FWIW,
Regards,
Gilles Thesee
Grenoble, France
http://contrails.free.fr


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jodel(at)nildram.co.uk
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PostPosted: Wed Jun 07, 2006 11:08 am    Post subject: 914 Fuel Flows Reply with quote

Hi,
 
As I understand it, at full throttle, the TCU will control the wastegate to give 39.9in HG.
 
Rotax say that at 5800rpm and 39.9inHG the engine will burn 8.7us gph.
 
To burn more than 8.7gph the MP or the rpm must be higher or there is an error in Rotax figures.
 
If the MP gauge is suspect, then for a gauge reading of 39.9inHG the actual MP must be higher (to give a higher FF) but this is unlikely if the wastegate is being correctly controlled hence my comment thta the airbox sensor/TCU must also be in error.
Of course, as others have pointed out, Rotax rpm gauges are notoriously inaccurate so could this be the culprit?
 
Simon
[quote]
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