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Cooling mods N40SH

 
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hagargs(at)earthlink.net
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PostPosted: Mon Jun 12, 2006 3:57 am    Post subject: Cooling mods N40SH Reply with quote

The modifications for cooling  are nothing earth shattering just what people have been doing for awhile.  There are several and the  incremantal changes add up resulting in increased overall effectiveness
 
Nostril intakes up front:  These have been made oval by extending them inboard about an inch and a half.  Generous lead ins in the inside all around have been made to avoid having the air spill over a  sharp edge.  Now when you look in from the  front you see  lots of  cylinder  fins instead of mostly exhaust header pipes.
 
Large front cooling intake:  Smooth transition on inside front edges on bottom and both sides to avoid having air spill over sharp edges.  Rubber flap gasket along top edge against top ramp surface.
 
Heat exchangers:  Oil cooler  offset down below water cooler rather than fully behind water cooler.  Sheet metal covers over the sides of the  coolers so air cannot get around  sides.  Small sheet metal ramp on bottom of cowl that comes up to the bottom of the oil cooler, so air cannot get by the bottom.  Sheet metal diverter  flap attached to the botom of the water  cooler so  that air does not selectively go to it.  Allows more air to oil cooler.  Air ratio can be modulated by bending up and down.
 
Exit duct at back down below:  This  has been opened up by making a large V notch to allow air spilling off the engine up above to more easily get out.
 
Gill vents:  These have been left closed except for the  last slot.  Its better to have the air going over the engine and  down  rather than out to the sides at the top,
 
My battery is on top of  the left footwell and  it has a large sheet metal heat shield / air diverter on the side toward the engine the hope is to keep the  battery cooler and keep the cooling air closer to the engine rather than along the outside walls of the cowl.
 
 
Be advised the  plane hasn't flown yet.  However it is going to be  over a hundred degrees for the next three months so all flights will be cooling tests.  The taxi tests  have been promising though.
 
 
Steve Hagar
hagargs(at)earthlink.net (hagargs(at)earthlink.net)
 


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Dave Miller



Joined: 10 Jan 2006
Posts: 51

PostPosted: Mon Jun 12, 2006 8:12 am    Post subject: Cooling mods N40SH Reply with quote

       
       


The modifications for cooling  are nothing earth shattering just what people have been doing for awhile.  There are several and the  incremantal changes add up resulting in increased overall effectiveness
 
Be advised the  plane hasn't flown yet.  However it is going to be  over a hundred degrees for the next three months so all flights will be cooling tests.  The taxi tests  have been promising though.
 
Steve,

Hope all goes well in this rather nerve wracking part of the project.

Meanwhile, in the more temperate North, I'm finding that in cruise, the oil and coolant temps on my 912S are too low.

Anyone else find this is the case ?

Dave A061    


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