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Static system

 
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bob88



Joined: 24 Feb 2013
Posts: 99

PostPosted: Sat May 25, 2013 8:39 pm    Post subject: Static system Reply with quote

Has anyone come up with a good way to attach the 1/8 tubing to the rivet Van's recommends for a static port? The Van's suggestion of using RTV sealant does not seem to be secure enough.

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mdaniell



Joined: 07 Nov 2009
Posts: 7

PostPosted: Sun May 26, 2013 12:31 am    Post subject: Re: Static system Reply with quote

Many people seem to be happy with the Vans solution. Another option is offered by Cleaveland Tool(and others). The Cleaveland solution appears to have the same profile as the Vans rivet. Static port design seems to stimulate discussion on the scale of the Primer Wars, you might like to search for other posts on the subject.

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Kelly McMullen



Joined: 16 Apr 2008
Posts: 1188
Location: Sun Lakes AZ

PostPosted: Sun May 26, 2013 4:56 am    Post subject: Static system Reply with quote

Well, given that airframe, engine and avionics/panel average out to near equal thirds, depending on how much priority you put in each, most figure on spending around $150K or more on a -10, and you are going to rely on a couple pop rivets for everything that depends on static system? Really goes to Van's viewpoint that all their products are for day VFR leisure trips, only.

That may start some discussion. Wink

On Sun, May 26, 2013 at 1:31 AM, mdaniell <martin.daniell(at)bigpond.com (martin.daniell(at)bigpond.com)> wrote:
Quote:
--> RV10-List message posted by: "mdaniell" <martin.daniell(at)bigpond.com (martin.daniell(at)bigpond.com)>

Many people seem to be happy with the Vans solution. Another option is offered by Cleaveland Tool(and others). The Cleaveland solution appears to have the same profile as the Vans rivet. Static port design seems to stimulate discussion on the scale of the Primer Wars, you might like to search for other posts on the subject.




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bill.peyton



Joined: 19 Sep 2010
Posts: 198
Location: St. Louis, MO

PostPosted: Sun May 26, 2013 5:34 am    Post subject: Re: Static system Reply with quote

Couldn't agree more Kelly. I used the ones sold by Avery tool, I believe they are actually safe-air1. My air speeds are within a knot of being spot on.

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carl.froehlich(at)verizon
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PostPosted: Sun May 26, 2013 5:48 am    Post subject: Static system Reply with quote

But - a simple design that works is hard to beat. I solved a static error on my first plane created by "very nicely machined commercial static ports" and used the same approach on the RV-10. No static error. Below is what I posted on this awhile back.
Carl

I used a couple of 3/16” AN470 rivets with a 1/16” hole drilled through the head and the rivet shank. I made a 1" diameter x 1/4" thick aluminum ring (disc with a 3/16" hole drill in the center) as a backing plate to the rivet. The round rivet head sits on the outside of the skin (3/16" hole in the skin). The 1" diameter, 1/4" thick backing plate (with a 3/16" hole in the middle) is epoxied over the rivet shank to the inside of the skin. The protruding rivet head moves the static port just a little out of the skin flow layer - this is what helps mitigate against static port error. The backing plate just adds some rigidity to the install and more glue area for the rivet. This provides a sturdy connection to RTV on the 1/4" static tubing. The 3/16" rivet shack is a perfect fit for 1/4" tubing to slide over. No fittings required or desired.

Get a dozen or so of the rivets as it takes a couple of tries to get the hole drill right in the center of the shank. You want a rivet shank an inch or so long.

I did final paint over the rivet heads with a toothpick in the 1/16" holes to keep them open.


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Kelly McMullen
Sent: Sunday, May 26, 2013 8:55 AM
To: rv10-list(at)matronics.com
Subject: Re: Re: Static system


Well, given that airframe, engine and avionics/panel average out to near equal thirds, depending on how much priority you put in each, most figure on spending around $150K or more on a -10, and you are going to rely on a couple pop rivets for everything that depends on static system? Really goes to Van's viewpoint that all their products are for day VFR leisure trips, only.

That may start some discussion. Wink


On Sun, May 26, 2013 at 1:31 AM, mdaniell <martin.daniell(at)bigpond.com (martin.daniell(at)bigpond.com)> wrote:
--> RV10-List message posted by: "mdaniell" <martin.daniell(at)bigpond.com (martin.daniell(at)bigpond.com)>

Many people seem to be happy with the Vans solution. Another option is offered by Cleaveland Tool(and others). The Cleaveland solution appears to have the same profile as the Vans rivet. Static port design seems to stimulate discussion on the scale of the Primer Wars, you might like to search for other posts on the subject.


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=401372#401372

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arget="_blank">http://www.matronics.com/Navigator?RV10-List
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http://forums.matronics.com
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le, List Admin.
="_blank">http://www.matronics.com/contribution
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- sent from the microchip implanted in my forearm
Quote:
http://forums.matronics.com[/url] - List Contribution Web generous nbsp;   --> http://www.matronics.com/c=[/b] [/quote]
[quote][b]


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