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Best practices for multi-destination connections

 
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nuckolls.bob(at)aeroelect
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PostPosted: Wed Jun 19, 2013 7:28 am    Post subject: Best practices for multi-destination connections Reply with quote

At 09:20 AM 6/19/2013, you wrote:
Quote:


I've got my (previously discussed) annunicator panel figured out.
Now I'm trying to determine the best way to connect all the
different sensors, switches and devices back to the panel. So far,
I've come up with a few options:

1) Hardwire everything to the annunicator panel.
2) A single DB-25 which is then split out to all the different destinations.
3) A Molex connectors for each destination.
4) Inline PIDG connectors for each wire.
5) Hardmounted terminals (spade or screw) on the annunicator with
PIDG connectors for each wire.

Any opinions on which one would be best? Or suggestions for an alternative?

You're discovering that a small fraction of the
effort is to make it work, the largest fraction
is package and install it.

In my personal experience . . . anything you can do
through a d-sub connector with machined pins
is of good value. For bringing flying leads together,
the PIDG knife-splice under heat-shrink is an
efficient, cost effective joining compatible with
common tools. Molex connectors are at the bottom
of the barrel for choices . . . bulky and they
use b-crimps which are not 'bad' but not the
best we know how to do.

Bob . . .


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nuckolls.bob(at)aeroelect
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PostPosted: Thu Jun 20, 2013 3:52 pm    Post subject: Best practices for multi-destination connections Reply with quote

At 05:00 PM 6/19/2013, you wrote:
Machined pins by themselves, without a DB
housing, make handy, very small, removable butt
connectors. Â A piece of tight heat shrink will
hold the whole thing together. Â Good or bad, the
entire connection disappears in a wire bundle, it's so slim.

Yes! I've illustrated the technique at:

http://tinyurl.com/c5v2xvm
Also, I recently did an install that needed power
to 5 or 6 engine sensors. Â The sensors are all
very low current and fed from a single wire out
of the engine monitor, so I used Bob's DB ground
block philosophy in reverse: Â I soldered the
wire from the engine monitor to the back
terminals of the DB sockets, then distributed
that power to the various sensors through the
other half of the DB connector. Â I used the
plastic body of the connector to insulate the whole thing.

The d-sub can be pretty versatile.
The technique Dave is talking about here
is illustrated at:

http://tinyurl.com/kpy5acn

http://tinyurl.com/jwwta9t
Bob . . .


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Rob Henderson



Joined: 10 Jun 2011
Posts: 16

PostPosted: Fri Jun 21, 2013 6:14 am    Post subject: Best practices for multi-destination connections Reply with quote

Bob
What do you recommend for removable connections for larger single wires, say
16 or 14 gauge?
Would a "B" crimp male and female with heat shrink be ok?
-Rob

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