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CONTACT EXTRACTOR

 
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racerjerry



Joined: 15 Dec 2009
Posts: 202
Location: Deer Park, NY

PostPosted: Sun Nov 03, 2013 8:09 am    Post subject: CONTACT EXTRACTOR Reply with quote

Can someone give me the (working tip end) dimensions of the Bendix/King contact extraction tool p/n 047-05099-001 that is used to remove contacts p/n 030-01107-00xx as used on KT 76 and KX 155. Please – no guesses – I need a caliper on this one. I will be working under extremely difficult conditions.

Apparently, this tool is also known as Molex p/n HT-1884
Thank you for your help.


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PostPosted: Mon Nov 04, 2013 11:19 am    Post subject: CONTACT EXTRACTOR Reply with quote

At 10:09 AM 11/3/2013, you wrote:
Quote:
--> AeroElectric-List message posted by: "racerjerry" <gki(at)suffolk.lib.ny.us>

Can someone give me the (working tip end) dimensions of the Bendix/King contact extraction tool p/n 047-05099-001 that is used to remove contacts p/n 030-01107-00xx as used on KT 76 and KX 155. Please – no guesses – I need a caliper on this one. I will be working under extremely difficult conditions.

Apparently, this tool is also known as Molex p/n HT-1884
Thank you for your help.

How many terminals do you need to extract?
The tool size is not critical . . . it needs
to fit inside the width of the slot in the
connector housing and be no thicker than the
depth of the slot. It's a thin blade that
is used to depress the retention tang
on the pin.


[img]cid:7.1.0.9.0.20131104131604.049c16c0(at)aeroelectric.com.0[/img]



Unless you have bunch of terminals to pull,
suggest you try a sewing needle inserted into
the center of the slot. The tang is only about
.4" inside and not hard to reach.

Bob . . .


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racerjerry



Joined: 15 Dec 2009
Posts: 202
Location: Deer Park, NY

PostPosted: Mon Nov 04, 2013 12:11 pm    Post subject: Re: CONTACT EXTRACTOR Reply with quote

Bob, Thank you for your response. Fortunately, I have only two terminals to extract.
I was hoping to get measurements of the actual tool; especially the blade thickness, so the contact would release easily, yet I wouldn’t have to worry about permanently deforming the retainer clip. Also, I don’t have a spare Bendix/King card edge connector body to give me the slot width, but I could probably guesstimate that.

My idea was to cut a sliver of shim stock. Do YOU have a guess as to blade thickness of this tool?

Yes, I may have to resort to the sewing needle approach, but I don’t know if these old eyes will be able to keep the needle centered in the slot. Besides, trying different sizes, I can ruin only so many of my wife’s sewing needles before there is hell to pay.

Thanks again,

Jerry King


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PostPosted: Mon Nov 04, 2013 3:51 pm    Post subject: CONTACT EXTRACTOR Reply with quote

At 02:11 PM 11/4/2013, you wrote:
Quote:


Bob, Thank you for your response. Fortunately,
I have only two terminals to extract.
I was hoping to get measurements of the actual
tool; especially the blade thickness, so the
contact would release easily, yet I wouldn’t
have to worry about permanently deforming the retainer clip.

There is possibility of 'flattening' the
clip even when the 'right tool' is used.
I always tweak the clip to increase it's
grip before re-inserting a used terminal
back into the housing.

Quote:
Also, I don’t have a spare Bendix/King card
edge connector body to give me the slot width,
but I could probably guesstimate that.

I don't think I've ever actually measured one.
The last two that I made were fabricated from
flat spring stock cabbaged from a pocket tape
measure. I used a cutoff wheel in a Dremel to
sculpt the material.

Many moons ago I published this offering

Vhttp://tinyurl.com/nknv4bk

I believe these numbers were suited to
the various versions of this pin retention
methodology . . . but that was some time ago.
Quote:
Yes, I may have to resort to the sewing needle
approach, but I don’t know if these old eyes
will be able to keep the needle centered in the
slot. Besides, trying different sizes, I can
ruin only so many of my wife’s sewing needles before there is hell to pay.

Get your own needles. In fact, I think
sewing machine needles are about the right
thickness and they offer a 'handle' of sorts
on the machine end. Again, a little sculpting
with a Dremel would tailor them to the task.
Bob . . .


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klehman(at)albedo.net
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PostPosted: Mon Nov 04, 2013 5:15 pm    Post subject: CONTACT EXTRACTOR Reply with quote

I find that one of my very small flat screwdrivers (watchmaker type)
often works well on these types of pins.
Ken

On 04/11/2013 6:50 PM, Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>

At 02:11 PM 11/4/2013, you wrote:
>
> <gki(at)suffolk.lib.ny.us>
>
> Bob, Thank you for your response. Fortunately, I have only two
> terminals to extract.
> I was hoping to get measurements of the actual tool; especially the
> blade thickness, so the contact would release easily, yet I wouldn’t
> have to worry about permanently deforming the retainer clip.

There is possibility of 'flattening' the
clip even when the 'right tool' is used.
I always tweak the clip to increase it's
grip before re-inserting a used terminal
back into the housing.

> Also, I don’t have a spare Bendix/King card edge connector body to
> give me the slot width, but I could probably guesstimate that.

I don't think I've ever actually measured one.
The last two that I made were fabricated from
flat spring stock cabbaged from a pocket tape
measure. I used a cutoff wheel in a Dremel to
sculpt the material.

Many moons ago I published this offering

Vhttp://tinyurl.com/nknv4bk

I believe these numbers were suited to
the various versions of this pin retention
methodology . . . but that was some time ago.
> Yes, I may have to resort to the sewing needle approach, but I don’t
> know if these old eyes will be able to keep the needle centered in the
> slot. Besides, trying different sizes, I can ruin only so many of my
> wife’s sewing needles before there is hell to pay.

Get your own needles. In fact, I think
sewing machine needles are about the right
thickness and they offer a 'handle' of sorts
on the machine end. Again, a little sculpting
with a Dremel would tailor them to the task.
Bob . . .


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racerjerry



Joined: 15 Dec 2009
Posts: 202
Location: Deer Park, NY

PostPosted: Tue Nov 05, 2013 3:09 am    Post subject: Re: CONTACT EXTRACTOR Reply with quote

OK, I am armed. Wife gave me an assortment of different size sewing machine needles (much better to not stab yourself with) and I also raided my collection of jewelers screwdrivers. Now, if I could only see the back of the connector to tell which wire is which…

Bob & Ken, thank you very much for the tips.


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