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Solicitation for opinions on backups

 
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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Sat Dec 21, 2013 10:20 am    Post subject: Solicitation for opinions on backups Reply with quote

I'm working on the electrical system for my Velocity XL-RG and would like to get some opinions on backup power.

Here's the platform details:
Continental IO-550N
28v Electrical System
Single battery
Vertical Power VP-X Pro
Grand Rapids EIS 6000
Single screen Grand Rapids HXr
Dual AHRS
Dual Magnetometers
Dynon Pocket Panel (Backup EFIS)

If the VPX should have a catastrophic failure, between the Dynon (which should run for 4 hours on it's internal battery) and my iPad with foreflight, I should be able to get on the ground in one piece (albeit, hopefully VFR).

Some other builders using the VPX are utilizing the multiple power inputs on the HX display and AHRS by running a separate supply through traditional fuses/circuit breakers. The only alternate power supply I currently have in the plans is for the fuel boost pump. My logic is that's the only electrical component that needs to run to keep the plane in the air.

To utilize the additional power supply lines on the HX and AHRS wouldn't be a huge undertaking but it does add more work, more wires, one more thing that could fail, etc.

Just wondering what others think.

Thanks,
Don


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tim2542(at)sbcglobal.net
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PostPosted: Sat Dec 21, 2013 11:22 am    Post subject: Solicitation for opinions on backups Reply with quote

Id suggest a brownout / backup battery, for the GRT EFIS equipment, they will brown out and reboot if you crank the engine while they are on. I used a 7ah fire alarm battery, charged thru a Schottkey diode and feed thru a separate switch to one of the 3 diode isolated inputs on the GRT. You may want to use a resistor in the charge circuit to limit the current, but I have not had any problem without it.
This allows me to boot one EFIS & the Garmin 430 to get my clearance and enter a flight plan before I start the engine, and provides enough basic flight instruments to get to the ground with if I lose the main bus.
It also allows you to stuff that ugly EIS somewhere other than in the panel since you will have your screens up and running when you crank. I put mine in the battery compartment, and instantly dropped about 40 wires that otherwise would have had to be run to the panel. (You will seldom need to access the EIS, never in flight)
I used an E-bus also, but now think that and the Aux circuit are redundant.
I would also suggest you revisit your decision to use a 28 volt system on a home built, it's your decision, but you almost certainly will want to add a 12 automotive gadget of some kind ( USB /phone charger etc), and will end up having to add a converter.
I'm using the above on my Cozy, and would change nothing other than lose the E-bus.
My 2centavos
Tim

Quote:
On Dec 21, 2013, at 10:20 AM, "donjohnston" <don(at)velocity-xl.com> wrote:



I'm working on the electrical system for my Velocity XL-RG and would like to get some opinions on backup power.

Here's the platform details:
Continental IO-550N
28v Electrical System
Single battery
Vertical Power VP-X Pro
Grand Rapids EIS 6000
Single screen Grand Rapids HXr
Dual AHRS
Dual Magnetometers
Dynon Pocket Panel (Backup EFIS)

If the VPX should have a catastrophic failure, between the Dynon (which should run for 4 hours on it's internal battery) and my iPad with foreflight, I should be able to get on the ground in one piece (albeit, hopefully VFR).

Some other builders using the VPX are utilizing the multiple power inputs on the HX display and AHRS by running a separate supply through traditional fuses/circuit breakers. The only alternate power supply I currently have in the plans is for the fuel boost pump. My logic is that's the only electrical component that needs to run to keep the plane in the air.

To utilize the additional power supply lines on the HX and AHRS wouldn't be a huge undertaking but it does add more work, more wires, one more thing that could fail, etc.

Just wondering what others think.

Thanks,
Don




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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Sat Dec 21, 2013 11:32 am    Post subject: Re: Solicitation for opinions on backups Reply with quote

tim2542(at)sbcglobal.net wrote:
Id suggest a brownout / backup battery, for the GRT EFIS equipment, they will brown out and reboot if you crank the engine while they are on. I used a 7ah fire alarm battery, charged thru a Schottkey diode and feed thru a separate switch to one of the 3 diode isolated inputs on the GRT. You may want to use a resistor in the charge circuit to limit the current, but I have not had any problem without it.


Tim,
The plan was to not power up the EFIS until the engine was running. My EIS is already at the rear of the cabin (out of sight). But the alarm line will activate on low oil pressure. I wanted to do a brownout/backup battery but I couldn't find an acceptable 24v battery. Got any suggestions?

-Don


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tim2542(at)sbcglobal.net
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PostPosted: Sat Dec 21, 2013 1:14 pm    Post subject: Solicitation for opinions on backups Reply with quote

Yep, 12 volt system. Sorry but I think you will run into one after another of these issues.
Just one guys opinion.
Also if the alarm is from the EIS drop it and use the EFIS alarm instead. You won't be able to reset the EIS alarms unless it's in the panel. So they can all be left deactivated when you set up the EIS.
Tim

Tim

Quote:
On Dec 21, 2013, at 11:32 AM, "donjohnston" <don(at)velocity-xl.com> wrote:




tim2542(at)sbcglobal.net wrote:
> Id suggest a brownout / backup battery, for the GRT EFIS equipment, they will brown out and reboot if you crank the engine while they are on. I used a 7ah fire alarm battery, charged thru a Schottkey diode and feed thru a separate switch to one of the 3 diode isolated inputs on the GRT. You may want to use a resistor in the charge circuit to limit the current, but I have not had any problem without it.


Tim,
The plan was to not power up the EFIS until the engine was running. My EIS is already at the rear of the cabin (out of sight). But the alarm line will activate on low oil pressure. I wanted to do a brownout/backup battery but I couldn't find an acceptable 24v battery. Got any suggestions?

-Don




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edpav8r(at)yahoo.com
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PostPosted: Sat Dec 21, 2013 1:56 pm    Post subject: Solicitation for opinions on backups Reply with quote

On Dec 21, 2013, at 1:32 PM, "donjohnston" <don(at)velocity-xl.com> wrote:
Quote:
I wanted to do a brownout/backup battery but I couldn't find an acceptable 24v battery. Got any suggestions?

Two 12V batteries, each with half your required capacity, wired in series. There may be charge balancing issues with this configuration; perhaps someone smarter than me can address this.

If you just want brownout protection, it could be provided by Eric Jones' "de-slumpifier" super-capacitor device, rehashed for 28V operation.

Does the GRT power the AHRS and magnetometer boxes, or do they need separate backup power feeds?

Eric


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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Sat Dec 21, 2013 2:37 pm    Post subject: Re: Solicitation for opinions on backups Reply with quote

I thought about using two 12v batteries but I couldn't figure out a way around the unequal charging issue.

The GRT display (HXr) and AHRS pull power directly. The magnetometers are powered by the AHRS.


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raymondj(at)frontiernet.n
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PostPosted: Sat Dec 21, 2013 3:43 pm    Post subject: Solicitation for opinions on backups Reply with quote

Regarding the unequal charging issue, as I recall from talking to Bob, it's only an issue if the batteries are subjected to different states of discharge and then coupled for recharging. I believe as long as the units are always together, the fact that they exist in 2 cases instead of 1 is not relevant.
Quote:
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine
On 12/21/2013 04:37 PM, donjohnston wrote:

[quote]
Quote:
--> AeroElectric-List message posted by: "donjohnston" <don(at)velocity-xl.com> (don(at)velocity-xl.com)

I thought about using two 12v batteries but I couldn't figure out a way around the unequal charging issue.

The GRT display (HXr) and AHRS pull power directly. The magnetometers are powered by the AHRS.


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=416013#416013

[b]


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nuckolls.bob(at)aeroelect
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PostPosted: Sat Dec 21, 2013 3:56 pm    Post subject: Solicitation for opinions on backups Reply with quote

At 12:20 PM 12/21/2013, you wrote:
Quote:


I'm working on the electrical system for my Velocity XL-RG and would
like to get some opinions on backup power.

Here's the platform details:
Continental IO-550N
28v Electrical System
Single battery
Vertical Power VP-X Pro
Grand Rapids EIS 6000
Single screen Grand Rapids HXr
Dual AHRS
Dual Magnetometers
Dynon Pocket Panel (Backup EFIS)

If the VPX should have a catastrophic failure, between the Dynon
(which should run for 4 hours on it's internal battery) and my iPad
with foreflight, I should be able to get on the ground in one piece
(albeit, hopefully VFR).

. . . . and a meteor through your crankcase would
certainly stop the engine too . . .

I'm not trying to be obtuse my friend but before
you starting building a plan-b, it would be wise
to assess the risks and the effects of those risks
on plan-a first.

At the same time, it's very useful to consider the
planned missions in concert with your own skill
set to craft a plan-b that will offer a 99.9%
probability of sweat-free arrival with the
earth when presented with ANY SINGLE FAILURE
in the compliment of hardware you've listed above.

You need an energy budget for plan-B along
with a SUBSET list of the goodies cited above
that will guide you to a comfortable termination
of flight should the alternator quit. Then
insure successful implementation of that plan
with judicious preventative maintenance of
the battery . . . which is how the BIG guys
do it.

You're contemplating a need for 'backup power'
based on what catastrophic failure? Have you
identified a failure that will put the whole
VP-X system to sleep? If so, you need to
have some serious discussions with Marc who
will either fill you in on where the analysis
went wrong -or- give you good reason to
remove the system in favor of a legacy design
that doesn't propagate a single failure across
system boundaries.

Attempting to craft plan-c, d, e, and f for
every imaginable failure invariably creates
a system so complex that it is MORE likely
to suffer a failure . . . while offering you
too many options at a time when you need to
be a pilot as opposed to a systems manager.

Have you listed your design goals for this
project? One-liners that speak to an objective
based on demonstrable risk and equally demonstrable
verification or testing.

This is the process we go through to craft
a plan-b based on understanding of the
system's capabilities and limits after EVERY
reason to fear it has be eliminated.

Can you post a list of your design goals and the
circumstances that drive them?

Bob . . .


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PostPosted: Sat Dec 21, 2013 4:04 pm    Post subject: Solicitation for opinions on backups Reply with quote

At 04:37 PM 12/21/2013, you wrote:
Quote:


I thought about using two 12v batteries but I couldn't figure out a
way around the unequal charging issue.

The GRT display (HXr) and AHRS pull power directly. The
magnetometers are powered by the AHRS.

What 'unequal charging issue' . . . are there plans for tapping
the 12v terminal of the 24v string to power some device?

A 24v battery is 12 cells in one box. Two 12v batteries
are 12 cells in two boxes. They series up and behave
just as if they were 12 cells in one box as long as you
don't mess with the junction between the two batteries.

Bob . . .


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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Sat Dec 21, 2013 5:03 pm    Post subject: Re: Solicitation for opinions on backups Reply with quote

Quote:
. . . . and a meteor through your crankcase would certainly stop the engine too . . .

I'm not trying to be obtuse


And yet, here we are...

I didn't intend to discuss engine reliability. That is outside the purview of my post. I humbly apologize if I somehow misstated my question.

Quote:
At the same time, it's very useful to consider the planned missions in concert with your own skill set to craft a plan-b that will offer a 99.9%
probability of sweat-free arrival with the earth when presented with ANY SINGLE FAILURE in the compliment of hardware you've listed above.


And I've done that. Again, I didn't mean to imply that was my question.

Quote:
You're contemplating a need for 'backup power' based on what catastrophic failure?


And that brings us to what my post is actually about. I hadn't planned on a catastrophic failure. Alternator and battery was my plan. But when you're getting ready to jump in the water to go swimming and it looks like everyone else is in a shark cage, you have to question whether or not you've thought everything through. After looking at other builders using the VP-X and seeing almost a 100% adoption of an alternate power approach, I decided to post the "solicitation for opinions".

And now that we've gone through all that, can someone tell me how to delete a post?
Embarassed


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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Sat Dec 21, 2013 6:23 pm    Post subject: Solicitation for opinions on backups Reply with quote

Don't assume that what you see on forums is a majority or even a plurality.
I wired up a VP-X for my project, where there is a single alternator, a
single ship's battery, and one switch that turns off all non-essential
avionics.
Each of my two EFIS screens has its own backup battery that takes over
when ship's power drops below something like 12.3 volts.
Of course the VP-X lets me turn on or off individual items for the
situation IF I have time to think about what is needed. I expect to get
30 min backup from ship's battery and another 45 min of glass panel,
which I can operate sequentially if need to get more time...but if I can
find some place to land within an hour, I have other problems. Sticking
with conventional Bendix 1200 mags to keep things simple and reliable.
Maybe others need more backup, but I don't for my missions. If the VP-X
should happen to fail catastrophically I would have to rely on my
handheld navcom and handheld GPS. I don't judge that risk to be high
enough to complicate things with wiring to bypass the VP-X.

On 12/21/2013 6:03 PM, donjohnston wrote:
Quote:

Alternator and battery was my plan. But when you're getting ready to jump in the water to go swimming and it looks like everyone else is in a shark cage, you have to question whether or not you've thought everything through. After looking at other builders using the VP-X and seeing almost a 100% adoption of an alternate power approach, I decided to post the "solicitation for opinions".

And now that we've gone through all that, can someone tell me how to delete a post?
[Embarassed]


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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Sat Dec 21, 2013 6:48 pm    Post subject: Re: Solicitation for opinions on backups Reply with quote

That's what I was thinking. I was just looking for a little sanity check. Very Happy

I thought that I had a pretty good plan but then I kept seeing others (not for a second did I think that the builds I was seeing made up 100% of all the installs) that were building with belts, suspenders, staples, tape and backup belts. Laughing

My philosophy was to be as simple and safe. I was just starting to think that I was overlooking something.

Thanks for the opinion!


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nuckolls.bob(at)aeroelect
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PostPosted: Sat Dec 21, 2013 6:59 pm    Post subject: Solicitation for opinions on backups Reply with quote

Don,

Please forgive my tongue in cheek reference to over-worrying
a problem.

My intent was to highlight a common problem with plug-n-play
responses to incomplete questions.

You mentioned catastrophic failure of the Vertical Power
system as a concern. This suggests to me that your faith
in the VP-X system is weak . . . possibly because you lack
a comfortable handle on the likelihood of such an event
or a game plan for dealing with the kinds of failures
that might plague the VP-X.

This is a system design/integration problem when the
builder buys a REALLY neat box that sings, dances and
washes dishes . . . but doesn't offer a clear notion
of how one should deal with getting a few dishes washed
when the light bulb over the sheet music goes out.

You have purchased a system that would get a LOT
of scrutiny by the engineers tasked with first making
it work on a TC airplane and then qualifying it. Believe
me, there would be few if any stones left unturned.
Now the box is on your workbench . . . all you've
got are the wiring diagrams and operator's manual . . .
and you have some worries . . . but about what?

The booths at OSH are sprinkled with all manner of
'solutions' to over-worried and/or under-studied
problems. I strolled those isles 13 years running
and marveled at the kinds of things sold onto OBAM
aircraft that were never offered on TC aircraft . . .
but didn't seem to make an observable difference
in accident rates. Nor did they offer a demonstrable return
on investment for cost of ownership and loss of payload
when the empty weight of your airplane went up.

All I was suggesting is that your quest for
recommendations on a 'backup power source'
was incomplete. Has the worried-about failure
been qualified and quantified for both probability
and an energy budget to deal with it?

You're going to get a number of suggestions. How
do you pick the best one? If you add a battery or
two, battery maintenance demands go up even though
you may not need to use that battery over the
lifetime of the airplane.

My fondest wish for the List is that it be
a forum for sifting the simple ideas based on
physics and lessons learned to arrive at a lower
cost, lighter weight, simpler solution. But it
does take some time, study and establishment
of design goals.

Bob . . .


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PostPosted: Sat Dec 21, 2013 7:01 pm    Post subject: Solicitation for opinions on backups Reply with quote

At 05:42 PM 12/21/2013, you wrote:
Quote:
Regarding the unequal charging issue, as I recall from talking to Bob, it's only an issue if the batteries are subjected to different states of discharge and then coupled for recharging. I believe as long as the units are always together, the fact that they exist in 2 cases instead of 1 is not relevant.

you remember rightly . . .



Bob . . . [quote][b]


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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Sat Dec 21, 2013 7:43 pm    Post subject: Re: Solicitation for opinions on backups Reply with quote

Quote:
Please forgive my tongue in cheek reference to over-worrying
a problem.

Apologies. I was unable to discern the location of your tongue for that post. Laughing

Quote:
My intent was to highlight a common problem with plug-n-play
responses to incomplete questions.

And I wasn't really looking for an answer since I really didn't have a true question. I was really just looking (fishing, if you will) for opinions as to how far is too far when dealing with putting in "backups".

My approach is fairly straightforward (at least for me).

I'm running a standard, stock aircraft engine, mags (not an electronic ignition). My only deviation from what's been used in the foundation of GA aircraft for years is the VP-X. If the stock alternator fails, I've got a B&C SD-20. If that fails, I've got the battery. If the VP-X fails, the engine will continue producing power (the boost pump can pull power from the VP-X or directly from the battery). I'll be able to keep the shiny side up with the Dynon D1 for up to four hours (much longer than the battery would probably last). I've got a iPad with a GPS and a Garmin 396 to help me figure out where I'm going.

So I think that I've got a good Plan B, C, D, E and F.

I was just looking for opinions (not answers, opinions) on whether the additional wire, hardware, etc. required to keep the EFIS glowing happily running after the unlikely event of a VP-X failure was worth the trouble. And since I wasn't born yesterday, I know that opinions are like buttholes (everyone else's stink).

We cool? Cool


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PostPosted: Sun Dec 22, 2013 1:51 am    Post subject: Solicitation for opinions on backups Reply with quote

Don,

My opinion is that I would provide power to your EFIS and main radios
that does not involve the VPX.

You have 2 alternators, so if the engine is turning you will likely have
a power supply.

When stuff goes wrong the work load goes through the roof very quickly,
so keeping as much of your panel working as possible will minimise the
rise in workload - and therefore your ability to continue to fly the
airplane. I would suggest a D1 and an iPad are already plan f rather
than plan b.

Plan b should make the failure of any one component (including the VPX)
almost transparent to the pilot. That means providing power to the EFIS
and main radio that does not involve the VPX. It would be daft to have
power available but a dark panel because one component in your system
went down.

Peter
On 22/12/2013 03:43, donjohnston wrote:
Quote:

> Please forgive my tongue in cheek reference to over-worrying
> a problem.
Apologies. I was unable to discern the location of your tongue for that post. [Laughing]
> My intent was to highlight a common problem with plug-n-play
> responses to incomplete questions.
And I wasn't really looking for an answer since I really didn't have a true question. I was really just looking (fishing, if you will) for opinions as to how far is too far when dealing with putting in "backups".

My approach is fairly straightforward (at least for me).

I'm running a standard, stock aircraft engine, mags (not an electronic ignition). My only deviation from what's been used in the foundation of GA aircraft for years is the VP-X. If the stock alternator fails, I've got a B&C SD-20. If that fails, I've got the battery. If the VP-X fails, the engine will continue producing power (the boost pump can pull power from the VP-X or directly from the battery). I'll be able to keep the shiny side up with the Dynon D1 for up to four hours (much longer than the battery would probably last). I've got a iPad with a GPS and a Garmin 396 to help me figure out where I'm going.

So I think that I've got a good Plan B, C, D, E and F.

I was just looking for opinions (not answers, opinions) on whether the additional wire, hardware, etc. required to keep the EFIS glowing happily running after the unlikely event of a VP-X failure was worth the trouble. And since I wasn't born yesterday, I know that opinions are like buttholes (everyone else's stink).

We cool? Cool


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PostPosted: Sun Dec 22, 2013 6:00 am    Post subject: Solicitation for opinions on backups Reply with quote

After reading this comment, I finally decided to actually read the
Vertical Power overview. When I was designing my electrical system and
panel 5 or 6 years ago, VP-X wasn't on my scope and I never looked back.

If a recommendation is that I need to backup wire around the VP-X, I had
to go "huh?"

I can see that it can simplify the electrical system design task and
adds some functionality. I can see the appeal.

do not archive

Quote:
My opinion is that I would provide power to your EFIS and main radios
that does not involve the VPX.

You have 2 alternators, so if the engine is turning you will likely
have a power supply.

When stuff goes wrong the work load goes through the roof very
quickly, so keeping as much of your panel working as possible will
minimise the rise in workload - and therefore your ability to continue
to fly the airplane. I would suggest a D1 and an iPad are already plan
f rather than plan b.

Plan b should make the failure of any one component (including the
VPX) almost transparent to the pilot. That means providing power to
the EFIS and main radio that does not involve the VPX. It would be
daft to have power available but a dark panel because one component in
your system went down.


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Dec 22, 2013 8:58 am    Post subject: Solicitation for opinions on backups Reply with quote

At 07:58 AM 12/22/2013, you wrote:


After reading this comment, I finally decided to actually read the
Vertical Power overview. When I was designing my electrical system
and panel 5 or 6 years ago, VP-X wasn't on my scope and I never looked back.

GOOD FOR YOU! It pays to be informed . . .

If a recommendation is that I need to backup wire around the VP-X, I
had to go "huh?"

I can see that it can simplify the electrical system design task and
adds some functionality. I can see the appeal.

I don't think anyone has recommended any such thing
yet. The phrase "catastrophic failure" was used as a
worry-topic for the VP-X. I stretched the premise
past the absurd by suggesting that 'meteors
through the crankcase' might also be considered.
The knowledgeable and skilled retorts might be
something like this:

"well considered chances of meteors through the
crankcase is Z.F x 10 to the minus gazillion
events per flight hour and the chances of a failure
that cripples multiple systems in a VP-X system is
G.C x 10 to the minus 6, 7 or 8 events per flight
hour, hence there are NO practical worry points for
either event.

Given that nobody has come forth with a skilled
MTBF study on VP-X (and none is expected), then
we are left with the kinds of analysis that can
be accomplished by judicious consideration of
design features . . . or failure modes effects
analysis.

This is an activity that I encouraged Marc to
conduct throughout the evolutionary advances
to his design. We met in the pilot's lounge
of KAAO about ten years ago when the VP-X system
was but a gleam in his eye.

Unlike some other products offered onto the OBAM
and even TC aviation markets, there has been no
hue and cry of customer dissatisfaction nor flurry
of ADs against VP-X products so I am hopeful that
Marc took my advice to heart and had conducted
due diligence in the design, manufacturing and
marketing of his products.

At the same time, all of you as mney paying
consumers of those products have every right
to make detailed inquiry as to his design and
verification processes. If you value your
aluminum AND bones, then you have a DUTY to
make such inquiry.

The VP-X system is capable of taking on task
criticality on a par with say an engine. We cannot
carry back-up engines. Unless we have a
confidence level in the VP-X system that is
within a few orders of magnitude of that
which we assign to engines, then the question
of "back up" becomes more problematic.

The difference here is whether we add a back-up
because we DON'T know or because we DO KNOW.

My bosses have paid me to find out such things
for 50 years. . . . and yes, I'm reasonably certain
that meteor shields built into the cowl will only
add cost, weight and no value. You are your own
boss. Okay boss, what's the drill going to be
for assessing the necessity and/or value of
adding a backup feature YOUR implementation
of the VP-X system?

Further, arriving at some useful conclusion will
be much easier if it's crafted and sifted here
on the List. GOOD information for doing . . .
or NOT doing things is worth sharing.
Bob . . .


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