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Magneto failure
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airmanv2



Joined: 01 Dec 2013
Posts: 49
Location: France - Normandy

PostPosted: Sun Mar 30, 2014 11:58 am    Post subject: Magneto failure Reply with quote

Hello ,
I have had a problem with magnetos on French CJ6. When back after flight i checked magnetos 1+2,2,1 before shut down. When i switched on 1 the engine stop., i turn back on 2 and 1+2 , made a try at 1400 rpm than 1860, check again and on 1 it stops; So slowing down and stop the engine.
What could be the problem and how to solve it?
Thank you for help
Bruno
Normandy
LFAO


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Dawg



Joined: 19 May 2013
Posts: 355

PostPosted: Sun Mar 30, 2014 2:02 pm    Post subject: Magneto failure Reply with quote

Sell CJ Buy Yak52.

On Mar 30, 2014, at 13:58, "airmanv2" <bruno.blanchard2(at)gmail.com> wrote:

Quote:


Hello ,
I have had a problem with magnetos on French CJ6. When back after flight i checked magnetos 1+2,2,1 before shut down. When i switched on 1 the engine stop., i turn back on 2 and 1+2 , made a try at 1400 rpm than 1860, check again and on 1 it stops; So slowing down and stop the engine.
What could be the problem and how to solve it?
Thank you for help
Bruno
Normandy
LFAO

--------
Fly safe




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Etienne Verhellen



Joined: 13 Apr 2007
Posts: 141
Location: Belgium

PostPosted: Sun Mar 30, 2014 2:30 pm    Post subject: Re: Magneto failure Reply with quote

Arrow

I have to say ...

Dwag has a point ... Laughing

CJ and Yaks are very nice flying machines ...

But I prefer Yakovlevs Yak-52 and Yak-50 Cool Cool

http://forums.matronics.com/files/gmt_chronographs__pilot__beyond_aventure__etienne_verhellen__yakovlevs_173.jpg

Bruno, I sent you a message a little while ago ...

Did you receive it ??

Yak and CJ 'shot' from a good ol' Yak-52 :
http://m8.i.pbase.com/o2/08/580408/1/137632288.wgrLFen9._AJB6830.jpg
http://m1.i.pbase.com/o2/08/580408/1/137545381.elEV1Llw._AJB6513.jpg
http://www.aviation-photocrew.com/Reports/2012/Photoflyingdays/foto-guest/27.jpg
...
C'est bô la Normandie ...
http://youtu.be/AmrCH0AhbDg


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Vic



Joined: 12 Aug 2008
Posts: 115
Location: Southern Bavaria

PostPosted: Sun Mar 30, 2014 4:17 pm    Post subject: Re: Magneto failure Reply with quote

Hi Bruno,
do another test run and see if there is misfire while the engine is not yet too hot. In case you have ignition trouble from the start you will no doubt find the dead mag. But if the motor runs OK so there is no problem with ht wires or mag cap etc. . You could do a test flight around the airfield for at least half an hour to have a real warm engine and do a mag test in the air and see what happens if you want at least 80 % revs. If you get misfires you will have a duff coil/condenser and need a rewind. To do another check : Put the suspicious mag in an oven at 80 degrees C for an hour and test the sparks by flipping the drive shaft by finger: You should see a good spark of several mm, if you don´t , well .....

Vic


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wlannon(at)shaw.ca
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PostPosted: Sun Mar 30, 2014 6:55 pm    Post subject: Magneto failure Reply with quote

That could be as simple as a broken "P" lead wire.
Presumably you had a good mag. check before the last take-off but if you had
a failing wire it could have finally separated in flight.
Take a good look at the wire going into the aft side of the mag. If not
obviously broken do a continuity test of the complete primary circuit.
If you are not fully familiar with magneto operation I would suggest that
you contact a licensed aircraft technician to help you.

Walt

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Vic



Joined: 12 Aug 2008
Posts: 115
Location: Southern Bavaria

PostPosted: Mon Mar 31, 2014 2:25 am    Post subject: Re: Magneto failure Reply with quote

To be precise: That P-lead is an earthing wire. If it is broken you cannot stop the engine as the mag stays alive. But if it is broken and gets contact with earth somewhere then the mag does misfires or worse.

Vic


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dsavarese0812(at)bellsout
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PostPosted: Mon Mar 31, 2014 3:02 am    Post subject: Magneto failure Reply with quote

Many times it is also the high voltage "stick" going into the mag cap. They may arc and thus cause the mag to appear dead. Remove the mag cover and the distributor cap. Then remove the high voltage stick. It should pull right out.  Check for possible cracks. You may want to just replace it.  The high voltage sticks in both the M14 M9F mags and Housai mags are interchangeable.
Dennis


From: Walter Lannon <wlannon(at)shaw.ca>
To: yak-list(at)matronics.com
Sent: Sunday, March 30, 2014 9:54 PM
Subject: Re: Magneto failure


--> Yak-List message posted by: "Walter Lannon" <wlannon(at)shaw.ca (wlannon(at)shaw.ca)>

That could be as simple as a broken "P" lead wire.
Presumably you had a good mag. check before the last take-off but if you had
a failing wire it could have finally separated in flight.
Take a good look at the wire going into the aft side of the mag. If not
obviously broken do a continuity test of the complete primary circuit.
If you are not fully familiar with magneto operation I would suggest that
you contact a licensed aircraft technician to help you.

Walt

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PostPosted: Mon Mar 31, 2014 4:59 am    Post subject: Magneto failure Reply with quote

Bruno;

I gave you some very bad information yesterday. Must have had a major brain
fart!

A broken "P" lead wire will do just the opposite and will give you a
continuously live. mag.

Some items to check for your problem:
1. Contact points not opening due to excessive wear of the cam follower
rubbing block
2. Faulty connector between HT coil and the distributor.
3. HT coil failure.

Sorry for the %&(at)#up
Walt

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airmanv2



Joined: 01 Dec 2013
Posts: 49
Location: France - Normandy

PostPosted: Mon Mar 31, 2014 7:42 am    Post subject: Re: Magneto failure Reply with quote

Thank you for your advices, i will check what i can do and keep you informed about the result.
Doug Have Mag available if necessary ...
Best
Bruno


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PostPosted: Mon Mar 31, 2014 7:50 am    Post subject: Magneto failure Reply with quote

Walter, I am a tad bit confused by your posting. How could a broken P lead cause the mag to stop working? If it was broken and then happened to touch GROUND, then yes of course. However, if it was just broken? I would not think that would cause the mag to stop working.

Mark
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PostPosted: Mon Mar 31, 2014 8:06 am    Post subject: Magneto failure Reply with quote

Sorry, never mind.... I should have read Dennis's posting first.

In the "what can be wrong with the mag that is not working, I have seen the following things cause that:

1. Bad Ignition Coupler Tube (or Cigarette as Dennis mentioned)
2. Internal gears break and mag coupler fails. You will know this simply by pulling the mag cap off and rotating the engine.... mag will fail to rotate.
3. Breaker points had metal fatigue and points no longer were gapped anywhere near correctly, mag fails to fire. Check points for proper gap and any cracks in metal.
4. Bad mag coil. Very common. Usually fails at higher temperatures first. This was mentioned by someone else as well.
5. Broken mag rotor point. Rare. Seen it happen only once. Very easy to see.

Both of my mags failed (one at a time) very close to about 700 hours of use. One with broken gears and coupler sheared, the other with a coil. Whether the mag is on a CJ or a YAK, it is clearly an item that should not be expected to go 1000 hours. If anyone has one that did, I suspect you were pretty lucky.

Mark
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airmanv2



Joined: 01 Dec 2013
Posts: 49
Location: France - Normandy

PostPosted: Mon Mar 31, 2014 9:33 am    Post subject: Re: Magneto failure Reply with quote

I think I will need a new engine soon with low hours of work...
If one of you could know where i Can have one, export to France or UK
I think i will be ready to take it
My engine is supposed to have 2400 hours .....
Best
Bruno


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dabear



Joined: 21 Jan 2011
Posts: 92
Location: Warrenton, VA

PostPosted: Mon Mar 31, 2014 10:54 am    Post subject: Magneto failure Reply with quote

Paging Richard Goode, You have a customer up front. Paging Richard
Goode....
Bear

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airmanv2



Joined: 01 Dec 2013
Posts: 49
Location: France - Normandy

PostPosted: Tue Apr 01, 2014 10:36 am    Post subject: Re: Magneto failure Reply with quote

hello every body,
here are the pictures from today.
I ve checked the connector at the bottom and the back of the mag, i ve opened the cap but can't access to the rotor (wire to short) and i saw the ht stick but dont removed ...
which one is the mag 1 ? the left or the right when you seat inside???
Best
Bruno


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PostPosted: Tue Apr 01, 2014 10:54 am    Post subject: Magneto failure Reply with quote

Bruno,
Did you remove the 4 bolts that hold the mag front cover plate to the
mag? If you did not, please remove them and the mag distributor cap
along with the front cover plate and all the wires will lift completely
off the magneto. That will expose the rotor, points and high voltage stick.

Then check the high voltage stick.

Normally, mag 1 is the left magneto (when sitting in the cockpit looking
at the engine) and mag 2 is the right mag.

Dennis
A. Dennis Savarese
334-285-6263
334-546-8182 (mobile)
www.yak-52.com
Skype - Yakguy1

On 4/1/2014 1:36 PM, airmanv2 wrote:
Quote:


hello every body,
here are the pictures from today.
I ve checked the connector at the bottom and the back of the mag, i ve opened the cap but can't access to the rotor (wire to short) and i saw the ht stick but dont removed ...
which one is the mag 1 ? the left or the right when you seat inside???
Best
Bruno

--------
Fly safe


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=421465#421465


Attachments:

http://forums.matronics.com//files/img_5375_292.jpg
http://forums.matronics.com//files/img_5362_843.jpg


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jan.mevis(at)informavia.b
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PostPosted: Tue Apr 01, 2014 11:09 am    Post subject: Magneto failure Reply with quote

With all due respect, but I think that you should try and find someone who
is knowledgeable about these engines.

Quote:
From the cockpit: left magneto is nr 1 (plugs on front of cylinders) and
right magneto is nr 2.


I've seen an engine where the P-leads to the mag switch were inversed. You
can check that with a multimeter.

When you open the top cover, you can lift the distribution cap, eventually
push the kabels a bit (or if absolutely necessary, remove things but that
should not be necessary).

You should be able to remove the cigarette without pulling too hard. If
not, it MAY be busted. If you force it, it WILL be busted.

At the backside, there are two screws that allow to remove the bottom
cover. From there, you have access to the coil.

It is not possible to make a diagnosis from only those pictures.

Particularly the coils: at the outside, they may seem OK (unless you find
traces of burning).

Very often, they give good sparks as long as they're not too hot
(typically after 20, 30 minutes). These mags do become quite hot when
flying, you'd be amazed.

When the distrution cap is lifted, you can check the points. Check if they
open/close properly. Check the spring on the points.

I wish you good luck, but honestly, if you've never done this before, or
if you're not really an experienced mechanic, you should try and find
someone who IS knowledgeable.

After all, it's your life that is at stake. Don't take any risks.
Ignorance kills.
Good luck,

Jan

On 01/04/14 20:36, "airmanv2" <bruno.blanchard2(at)gmail.com> wrote:

Quote:


hello every body,
here are the pictures from today.
I ve checked the connector at the bottom and the back of the mag, i ve
opened the cap but can't access to the rotor (wire to short) and i saw
the ht stick but dont removed ...
which one is the mag 1 ? the left or the right when you seat inside???
Best
Bruno

--------
Fly safe


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=421465#421465


Attachments:

http://forums.matronics.com//files/img_5375_292.jpg
http://forums.matronics.com//files/img_5362_843.jpg



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jan.mevis(at)informavia.b
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PostPosted: Tue Apr 01, 2014 11:14 am    Post subject: Magneto failure Reply with quote

As Dennis corrected: you also have too loosen the front plate, of course.

Jan

On 01/04/14 21:09, "Jan Mevis" <jan.mevis(at)informavia.be> wrote:

Quote:


With all due respect, but I think that you should try and find someone who
is knowledgeable about these engines.

>From the cockpit: left magneto is nr 1 (plugs on front of cylinders) and
right magneto is nr 2.

I've seen an engine where the P-leads to the mag switch were inversed. You
can check that with a multimeter.

When you open the top cover, you can lift the distribution cap, eventually
push the kabels a bit (or if absolutely necessary, remove things but that
should not be necessary).

You should be able to remove the cigarette without pulling too hard. If
not, it MAY be busted. If you force it, it WILL be busted.

At the backside, there are two screws that allow to remove the bottom
cover. From there, you have access to the coil.

It is not possible to make a diagnosis from only those pictures.

Particularly the coils: at the outside, they may seem OK (unless you find
traces of burning).

Very often, they give good sparks as long as they're not too hot
(typically after 20, 30 minutes). These mags do become quite hot when
flying, you'd be amazed.

When the distrution cap is lifted, you can check the points. Check if they
open/close properly. Check the spring on the points.

I wish you good luck, but honestly, if you've never done this before, or
if you're not really an experienced mechanic, you should try and find
someone who IS knowledgeable.

After all, it's your life that is at stake. Don't take any risks.
Ignorance kills.
Good luck,

Jan

On 01/04/14 20:36, "airmanv2" <bruno.blanchard2(at)gmail.com> wrote:

>
>
>hello every body,
>here are the pictures from today.
>I ve checked the connector at the bottom and the back of the mag, i ve
>opened the cap but can't access to the rotor (wire to short) and i saw
>the ht stick but dont removed ...
>which one is the mag 1 ? the left or the right when you seat inside???
>Best
>Bruno
>
>--------
>Fly safe
>
>
>Read this topic online here:
>
>http://forums.matronics.com/viewtopic.php?p=421465#421465
>
>
>Attachments:
>
>http://forums.matronics.com//files/img_5375_292.jpg
>http://forums.matronics.com//files/img_5362_843.jpg
>


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mark.bitterlich(at)navy.m
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PostPosted: Tue Apr 01, 2014 11:27 am    Post subject: Magneto failure Reply with quote

Just for info and not for Bruno..... but ....

Mag 1 and 2 on the YAK-52 and the YAK-50 are reversed.... from the factory. I.E. What is "1" on the YAK-52, is "2" on the YAK-50.

Who'da thunk? Smile

Mark

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PostPosted: Tue Apr 01, 2014 11:45 am    Post subject: Magneto failure Reply with quote

That is true, Mark. It was like that also on my Yak 50.
I was changed years ago, because it was thought to be an error.
The 50 system is more logical though because in that way, the mag switch
points to the magneto.
Now I'm used to it, so I'll leave it. For the PILOT it does not make much
difference, but the mechanic unfamiliar with the Russian Yak 50 may be
puzzledŠ

Jan

On 01/04/14 21:23, "Bitterlich, Mark G CIV NAVAIR, WD"
<mark.bitterlich(at)navy.mil> wrote:

[quote]
<mark.bitterlich(at)navy.mil>

Just for info and not for Bruno..... but ....

Mag 1 and 2 on the YAK-52 and the YAK-50 are reversed.... from the
factory. I.E. What is "1" on the YAK-52, is "2" on the YAK-50.

Who'da thunk? Smile

Mark

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cjpilot710(at)aol.com
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PostPosted: Tue Apr 01, 2014 8:30 pm    Post subject: Magneto failure Reply with quote

For me the #1 reminds me of an "L" and thus the Left mag and since the #2 is the Right mag that means it fires the Rear plugs. The 50 would have screw me up! Smile

Jim "Pappy" Goolsby

In a message dated 4/1/2014 3:45:47 P.M. Eastern Daylight Time, jan.mevis(at)informavia.be writes:
Quote:
--> Yak-List message posted by: Jan Mevis <jan.mevis(at)informavia.be>

That is true, Mark. It was like that also on my Yak 50.
I was changed years ago, because it was thought to be an error.
The 50 system is more logical though because in that way, the mag switch
points to the magneto.
Now I'm used to it, so I'll leave it. For the PILOT it does not make much
difference, but the mechanic unfamiliar with the Russian Yak 50 may be
puzzledÅ 

Jan

On 01/04/14 21:23, "Bitterlich, Mark G CIV NAVAIR, WD"
<mark.bitterlich(at)navy.mil> wrote:

Quote:
--> Yak-List message posted by: "Bitterlich, Mark G CIV NAVAIR, WD"
<mark.bitterlich(at)navy.mil>

Just for info and not for Bruno..... but ....

Mag 1 and 2 on the YAK-52 and the YAK-50 are reversed.... from the
factory. I.E. What is "1" on the YAK-52, is "2" on the YAK-50.

Who'da thunk? Smile

Mark

-----Original Message-----
From: owner-yak-list-server(at)matronics.com
[mailto:owner-yak-list-server(at)matronics.com] On Behalf Of A. Dennis
Savarese
Sent: Tuesday, April 01, 2014 2:54 PM
To: yak-list(at)matronics.com
Subject: Re: Re: Magneto failure

--> Yak-List message posted by: "A. Dennis Savarese"
--> <dsavarese0812(at)bellsouth.net>

Bruno,
Did you remove the 4 bolts that hold the mag front cover plate to the
mag? If you did not, please remove them and the mag distributor cap
along with the front cover plate and all the wires will lift completely
off the magneto. That will expose the rotor, points and high voltage
stick.

Then check the high voltage stick.

Normally, mag 1 is the left magneto (when sitting in the cockpit looking
at the engine) and mag 2 is the right mag.

Dennis
A. Dennis Savarese
334-285-6263
334-546-8182 (mobile)
www.yak-52.com
Skype - Yakguy1

On 4/1/2014 1:36 PM, airmanv2 wrote:
> --> Yak-List message posted by: "airmanv2"
> --> <bruno.blanchard2(at)gmail.com>
>
> hello every body,
> here are the pictures from today.
> I ve checked the connector at the bottom and the back of the mag, i ve
>opened the cap but can't access to the rotor (wire to short) and i saw
>the ht stick but dont removed ...
> which one is the mag 1 ? the left or the right when you seat inside???
> Best
> Bruno
>
> --------
> Fly safe
>
>
> Read this topic online here:
>
> http://forums.matronics.com/viewtopic.php?p=421465#421465
>
>
> Attachments:
>
> http://forums.matronics.com//files/img_5375_292.jpg
> http://forums.matronics.com//files/img_5362_843.jpg

ies ay - MATRONICS WEB FORUMS - List Contribution Web Site p;  


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