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sw(at)apyxx.com
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PostPosted: Thu Oct 23, 2014 8:35 am    Post subject: RV-14 Reply with quote

I am a first time builder and building a RV-14.  I am trying to plan for the electrical and backup system now. I will be flying IFR, when necessary. Here is my potential configuration:

Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased)
G3X Dual Touchscreen Monitors
GMC305 AutoPilot Console
GTN650 GPS/Comm
GTN200 Comm
GMA 240 Audio Panel
GTX 23 Transponder

So two questions:

What should I do for a backup in the case of a loss of the Garmin System?
<![if !supportLists]>1. <![endif]>Add a second ADAHRS and battery backup for the EFIS
<![if !supportLists]>2. <![endif]>Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6
<![if !supportLists]>3. <![endif]>Use a portable backup like the Garmin 696 or 796?

What about additional alternator?

My knowledge and experience is only what I have read on-line in the last 6 months and asking a lot of questions, but still very limited.

Thanks,

Stoney Ware
[quote][b]


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ralphmariafinch(at)gmail.
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PostPosted: Thu Oct 23, 2014 9:17 am    Post subject: RV-14 Reply with quote

40 amps seems somewhat low for what appears to be an all-electric aircraft and IFR use. I installed a 60 amp primary alternator in my all-electric RV-9A for day/night VFR....I'm using Dynon's heated pitot tube and you will want a heated pitot also.
You should have a backup alternator. I'm using PlanePower's 20 amp on an accessory pad at the engine rear...they may offer only 30 amp standby alternators now. Then you'll need an eBuss (endurance buss) if your primary alternator fails and you can quickly switch to the second buss and shed unnecessary load. I'm lucky there, I'm using a VP-200, no longer sold, to do all this. Vertical Power still sells the VP-X and maybe that handles an eBuss conveniently. Regardless, get Bob Nuckoll's electrical book (name escapes me) for lots of good ideas.

I don't have a second, backup aircraft battery, even though I have electronic ignition (Light Speed). I'm using Dynon for avionics and got their backup battery. I'm also going to have a completely separate, portable backup nav in the form of an iPad with WingX or similar. But if it were IFR, I'd probably install a second AHRS.

On Thu, Oct 23, 2014 at 9:33 AM, Stoney Ware <sw(at)apyxx.com (sw(at)apyxx.com)> wrote:
[quote]
I am a first time builder and building a RV-14.  I am trying to plan for the electrical and backup system now.  I will be flying IFR, when necessary.  Here is my potential configuration:
 
Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased)
G3X Dual Touchscreen Monitors
GMC305 AutoPilot Console
GTN650 GPS/Comm
GTN200 Comm
GMA 240 Audio Panel
GTX 23 Transponder
 
So two questions:
 
What should I do for a backup in the case of a loss of the Garmin System?
1.      Add a second ADAHRS and battery backup for the EFIS
2.      Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6
3.      Use a portable backup like the Garmin 696 or 796?
 
What about additional alternator?
 
My knowledge and experience is only what I have read on-line in the last 6 months and asking a lot of questions, but still very limited.
 
Thanks,
 
Stoney Ware
Quote:


ist" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List
tp://forums.matronics.com
_blank">http://www.matronics.com/contribution


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peter(at)sportingaero.com
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PostPosted: Thu Oct 23, 2014 1:50 pm    Post subject: RV-14 Reply with quote

To answer your specific questions,

1. It would mitigate several potential failure scenarios to add a 2nd ADAHRS and an EFIS battery, and is not that expensive, so I would suggest these are worthwhile additions, especially as the autopilot will use the same AHRS.
2. My experience is that TT ADI and Gemini are not that suitable as back-up IFR instruments as they provide misleading information at low speed. Dynon D6 is quite an old instrument now. GRT Mini seems to fit the bill as an excellent stand-alone back-up, but it is quite new so not much field experience yet. The alternative is something like an RC Allen RCA2600 series attitude indicator - but they are expensive and you would need an ASI & Alt.
3. I don't think many people consider the 'gyro' page provided by a GPS to be anything other than a final back-up life saver. GRT Mini seems like the best bet as there will be much more service experience by the time you are flying.

As the previous post mentions, 40A is a bit light and 60A might be more appropriate. I agree a standby alternator also provides a robust back-up capability for a serious IFR aeroplane.

Peter

On 23/10/2014 17:33, Stoney Ware wrote:

[quote] <![endif]--> <![endif]-->
I am a first time builder and building a RV-14. I am trying to plan for the electrical and backup system now. I will be flying IFR, when necessary. Here is my potential configuration:

Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased)
G3X Dual Touchscreen Monitors
GMC305 AutoPilot Console
GTN650 GPS/Comm
GTN200 Comm
GMA 240 Audio Panel
GTX 23 Transponder

So two questions:

What should I do for a backup in the case of a loss of the Garmin System?
1. Add a second ADAHRS and battery backup for the EFIS
2. Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6
3. Use a portable backup like the Garmin 696 or 796?

What about additional alternator?

My knowledge and experience is only what I have read on-line in the last 6 months and asking a lot of questions, but still very limited.

Thanks,

Stoney Ware
Quote:

[b]


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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Thu Oct 23, 2014 7:12 pm    Post subject: RV-14 Reply with quote

Have you priced your choices vs Dynon Skyview? Including annual
database and charts update cost?
I think Dynon has been around giving excellent cost effective products
and service to the experimental market a lot longer than Garmin;
but we all tend to think our choices are superior to other choices. Wink
IMHO the simplest way to reduce your electrical system needs and costs
are to go with single ship's battery,
backup up battery for each EFIS screen, and dual ADAHRS,
That is what I have done with my RV-10 with the following choices:
Lycoming IO-540 with dual Bendix 1200 mags, Plane Power 60 amp
alternator, Odyssey PC-925 battery.
Two Dynon Skyview D1000 screens each with their own backup battery, dual
ADAHRS, Dynon autopilot, dynon ADSB transponder and receiver
PS Eng PS5000X audio panel
GTN-650
SL30.
Dynon heated pitot/AOA.

Granted the GTN200 was not available when I selected, and the G3X system
was priced much higher at the time.
PMag still does not have a 6 cyl version, last I checked.
Each Dynon EFIS is independently capable of controlling the autopilot
servos, each can use either ADAHRS,
I am very comfortable with what i have for flying IFR, day or night.I
may upgrade one of my screens to touch, but it is not a priority.
Since your PMags produce their own power, no dual bus electrical system
needed. As long as either of your selected EFIS can operate on a backup
battery and provide you enough time to get to VFR or on the ground and
supply you the same level of backup as having old mechanical instruments
that are required under 91.205 c&d you should be fine.
You will want to do a load analysis to see if 40 amps really is enough.
While my system is legitimately within the 80% of rated capacity with
intermittent use items not considered, with everything on it is very
close to 60 amps, even using LED nav and strobe systems.
Owen Baker has done an excellent document on distilling the
instrumentation required by reg for IFR in amateur built experimentals,
certainly contained in archives of this list. Whether you want more than
legal minimum is up to you and how much electrical complexity you want.

On 10/23/2014 9:33 AM, Stoney Ware wrote:
Quote:

I am a first time builder and building a RV-14. I am trying to plan
for the electrical and backup system now. I will be flying IFR, when
necessary. Here is my potential configuration:

Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased)

G3X Dual Touchscreen Monitors

GMC305 AutoPilot Console

GTN650 GPS/Comm

GTN200 Comm

GMA 240 Audio Panel

GTX 23 Transponder

So two questions:

What should I do for a backup in the case of a loss of the Garmin System?

1.Add a second ADAHRS and battery backup for the EFIS

2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6

3.Use a portable backup like the Garmin 696 or 796?

What about additional alternator?

My knowledge and experience is only what I have read on-line in the
last 6 months and asking a lot of questions, but still very limited.

Thanks,

Stoney Ware

*
*


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bwestfall



Joined: 22 Oct 2008
Posts: 131
Location: Portland, OR

PostPosted: Thu Oct 23, 2014 8:20 pm    Post subject: RV-14 Reply with quote

I'll echo Kelly on this and add my one cent as well. With backup batteries
for essential systems I would argue that keeping the simplifications to
system designs and reducing the complexities and parts count should
hopefully reduce potential failure points.

I too am building an RV-10 and I have gone with dual AFS screens and dual
AHRS. Each has their own backup battery. I have Bendix mags so no
electronic ignition. My e-buss setup is powering things off the TCW backup
batteries. I have a VP-X and did not want to add the complexity of switches
and fuses to power my essential buss using the ships PC-925 Odyssey battery.
Given a battery master contactor failure I will still have 1 hour or more of
runtime. If the single 60A alternator fails I will have the ships main
battery and then the backup batteries to run things. Yes I'll have to
manually load shed but that is a design tradeoff I'm OK with.

I did purchase a Dynon D2 as a backup EFIS. This will run for 4 hours of
its internal battery. I wrestled with the D2 vs the Gemini or Mini and in
the end decided on the D2. The 10 panel did not have a decent location for
a backup efis using dual screens. The D2 sits on the top of the dash and
mounted where most would put a wet compass. The other benefit I like w/the
D2 is given a blocked pitot the D2's GPS groundspeed will be adequate.

I'm a big fan of single alt, single battery designs with adequate battery
backup. Saves weight wiring complexity.

-Ben
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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Thu Oct 23, 2014 8:31 pm    Post subject: RV-14 Reply with quote

I visited Dynon booth today at Copperstate fly-in.
Their subsidiary AFS has a very nice competitor to VPX and Approach
Systems Faststack in one box, handling all the Dynon network
connections, a fuse panel and all the switching. AFS or Dynon screens
are very equivalent. Many of the unique features of each brand have been
shared after Dynon bought AFS.
Ken, Dynon's sales manager convinced me that a D1 or D2 would
effectively be a secondary level of backup, after both primary screens
failed and wasn't all that essential. We each have to decide whether we
need belt, suspenders and elastic waist band. 8^)

On 10/23/2014 9:18 PM, Ben Westfall wrote:
[quote]

I'll echo Kelly on this and add my one cent as well. With backup batteries
for essential systems I would argue that keeping the simplifications to
system designs and reducing the complexities and parts count should
hopefully reduce potential failure points.

I too am building an RV-10 and I have gone with dual AFS screens and dual
AHRS. Each has their own backup battery. I have Bendix mags so no
electronic ignition. My e-buss setup is powering things off the TCW backup
batteries. I have a VP-X and did not want to add the complexity of switches
and fuses to power my essential buss using the ships PC-925 Odyssey battery.
Given a battery master contactor failure I will still have 1 hour or more of
runtime. If the single 60A alternator fails I will have the ships main
battery and then the backup batteries to run things. Yes I'll have to
manually load shed but that is a design tradeoff I'm OK with.

I did purchase a Dynon D2 as a backup EFIS. This will run for 4 hours of
its internal battery. I wrestled with the D2 vs the Gemini or Mini and in
the end decided on the D2. The 10 panel did not have a decent location for
a backup efis using dual screens. The D2 sits on the top of the dash and
mounted where most would put a wet compass. The other benefit I like w/the
D2 is given a blocked pitot the D2's GPS groundspeed will be adequate.

I'm a big fan of single alt, single battery designs with adequate battery
backup. Saves weight wiring complexity.

-Ben
--


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KCHD
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jluckey(at)pacbell.net
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PostPosted: Thu Oct 23, 2014 9:02 pm    Post subject: RV-14 Reply with quote

I'm not a big fan of each individual component having its own backup battery.
I think it makes for future maintenance issues. To be diligent you must test
each battery on a regular basis (like at every annual inspection). A full

discharge/charge cycle to measure actual remaining battery capacity for

each battery.
Also, what about keeping a radio, or other important components alive?
A well-designed two battery system does not need to be complex or difficult to use.
-Jeff

On Thursday, October 23, 2014 9:39 PM, Kelly McMullen <kellym(at)aviating.com> wrote:



--> AeroElectric-List message posted by: Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)>

I visited Dynon booth today at Copperstate fly-in.
Their subsidiary AFS has a very nice competitor to VPX and Approach
Systems Faststack in one box, handling all the Dynon network
connections, a fuse panel and all the switching. AFS or Dynon screens
are very equivalent. Many of the unique features of each brand have been
shared after Dynon bought AFS.
Ken, Dynon's sales manager convinced me that a D1 or D2 would
effectively be a secondary level of backup, after both primary screens
failed and wasn't all that essential. We each have to decide whether we
need belt, suspenders and elastic waist band. 8^)

On 10/23/2014 9:18 PM, Ben Westfall wrote:
[quote] --> AeroElectric-List message posted by: "Ben Westfall" <rv10(at)sinkrate.com (rv10(at)sinkrate.com)>

I'll echo Kelly on this and add my one cent as well. With backup batteries
for essential systems I would argue that keeping the simplifications to
system designs and reducing the complexities and parts count should
hopefully reduce potential failure points.

I too am building an RV-10 and I have gone with dual AFS screens and dual
AHRS. Each has their own backup battery. I have Bendix mags so no
electronic ignition. My e-buss setup is powering things off the TCW backup
batteries. I have a VP-X and did not want to add the complexity of switches
and fuses to power my essential buss using the ships PC-925 Odyssey battery.
Given a battery master contactor failure I will still have 1 hour or more of
runtime. If the single 60A alternator fails I will have the ships main
battery and then the backup batteries to run things. Yes I'll have to
manually load shed but that is a design tradeoff I'm OK with.

I did purchase a Dynon D2 as a backup EFIS. This will run for 4 hours of
its internal battery. I wrestled with the D2 vs the Gemini or Mini and in
the end decided on the D2. The 10 panel did not have a decent location for
a backup efis using dual screens. The D2 sits on the top of the dash and
mounted where most would put a wet compass. The other benefit I like w/the
D2 is given a blocked pitot the D2's GPS groundspeed will be adequate.

I'm a big fan of single alt, single battery designs with adequate battery
backup. Saves weight wiring complexity.

-Ben
--


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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Thu Oct 23, 2014 9:40 pm    Post subject: RV-14 Reply with quote

Primary backup is in fact ship's battery. Depending on your navigation
needs, a GTN-650 is going to draw between 3.5 and 4 amps, while an SL30
doing VHF nav will only draw less than 1 amp. A Dynon Skyview draws
around 3.5-3.8 amps.
My total load for my panel, without any exterior lights or pitot heat is
around 10 amps. With the PC-925 rated at 28 amp hours I should get at
least an hour there. At that point, if I haven't found VFR or got
clearance to the nearest suitable airport with an approach I can make, I
have done something wrong. The Dynon system has a backup battery charge
status available, with a reminder of when it was last tested. It is not
fully discharged in the test, but run for 45 min or to a voltage drop
that protects the battery. The system gives you the opportunity to push
one button and run the test whenever you power off the unit. Thus I have
45 min of EFIS with VFR GPS to get me on the ground after the ship's
power has dropped below voltage that will support other radios.
Having a total of 3 batteries to test once a year is a whole lot simpler
than trying to install dual electric buss with one or two alternators
and one or two batteries that will power what besides you flight
instruments? You will need to maintain both alternators, both batteries
, etc. What is most critical to maintain if the ship's alternator and
main battery fail? Not much matters outside your EFIS.
I do have an essential buss concept, with the items on the list being
powered directly from the master relay whenever master is on. The
non-essential are controlled by a single switch.
On 10/23/2014 10:01 PM, Jeff Luckey wrote:
Quote:
I'm not a big fan of each individual component having its own backup
battery.

I think it makes for future maintenance issues. To be diligent you
must test
each battery on a regular basis (like at every annual inspection). A
full
discharge/charge cycle to measure actual remaining battery capacity for
each battery.

Also, what about keeping a radio, or other important components alive?

A well-designed two battery system does not need to be complex or
difficult to use.

-Jeff


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KCHD
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jmjones2000(at)mindspring
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PostPosted: Fri Oct 24, 2014 5:36 am    Post subject: RV-14 Reply with quote

As far as your electrical architecture is concerned, you need to do a google search for "The Aeroelectric Connection". The Z- diagrams are in the book and already built to suit your specific application. As mentioned earlier, bob is the author and has done a masterful job at putting the book and diagrams together. Going from memory, you will be looking for either Z-13 or Z-14 for the dual alternator schematic.

You have come to the right place for help! There are folks on here that are smarter on this subject than I could ever imagine being.

Justin



Quote:
On Oct 23, 2014, at 21:11, Kelly McMullen <kellym(at)aviating.com> wrote:



Have you priced your choices vs Dynon Skyview? Including annual database and charts update cost?
I think Dynon has been around giving excellent cost effective products and service to the experimental market a lot longer than Garmin;
but we all tend to think our choices are superior to other choices. Wink
IMHO the simplest way to reduce your electrical system needs and costs are to go with single ship's battery,
backup up battery for each EFIS screen, and dual ADAHRS,
That is what I have done with my RV-10 with the following choices:
Lycoming IO-540 with dual Bendix 1200 mags, Plane Power 60 amp alternator, Odyssey PC-925 battery.
Two Dynon Skyview D1000 screens each with their own backup battery, dual ADAHRS, Dynon autopilot, dynon ADSB transponder and receiver
PS Eng PS5000X audio panel
GTN-650
SL30.
Dynon heated pitot/AOA.

Granted the GTN200 was not available when I selected, and the G3X system was priced much higher at the time.
PMag still does not have a 6 cyl version, last I checked.
Each Dynon EFIS is independently capable of controlling the autopilot servos, each can use either ADAHRS,
I am very comfortable with what i have for flying IFR, day or night.I may upgrade one of my screens to touch, but it is not a priority.
Since your PMags produce their own power, no dual bus electrical system needed. As long as either of your selected EFIS can operate on a backup battery and provide you enough time to get to VFR or on the ground and supply you the same level of backup as having old mechanical instruments that are required under 91.205 c&d you should be fine.
You will want to do a load analysis to see if 40 amps really is enough. While my system is legitimately within the 80% of rated capacity with intermittent use items not considered, with everything on it is very close to 60 amps, even using LED nav and strobe systems.
Owen Baker has done an excellent document on distilling the instrumentation required by reg for IFR in amateur built experimentals, certainly contained in archives of this list. Whether you want more than legal minimum is up to you and how much electrical complexity you want.

> On 10/23/2014 9:33 AM, Stoney Ware wrote:
>
> I am a first time builder and building a RV-14. I am trying to plan for the electrical and backup system now. I will be flying IFR, when necessary. Here is my potential configuration:
>
> Lycoming IO-390 with dual P-Mags & 40 Amp B&C Alternator (Purchased)
>
> G3X Dual Touchscreen Monitors
>
> GMC305 AutoPilot Console
>
> GTN650 GPS/Comm
>
> GTN200 Comm
>
> GMA 240 Audio Panel
>
> GTX 23 Transponder
>
> So two questions:
>
> What should I do for a backup in the case of a loss of the Garmin System?
>
> 1.Add a second ADAHRS and battery backup for the EFIS
>
> 2.Add a separate system, i.e. GRT Mini, TruTrak Gemini, Dynon D6
>
> 3.Use a portable backup like the Garmin 696 or 796?
>
> What about additional alternator?
>
> My knowledge and experience is only what I have read on-line in the last 6 months and asking a lot of questions, but still very limited.
>
> Thanks,
>
> Stoney Ware
>
> *
>
>
> *







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PostPosted: Fri Oct 24, 2014 6:42 am    Post subject: RV-14 Reply with quote

Quote:
>>
>> My knowledge and experience is only what I have read on-line in
the last 6 months and asking a lot of questions, but still very limited.
>>
>> Thanks,
>>
>> Stoney Ware

Suggest you consider Z-13/8 architecture first . . . which
can be found here (along with it's cousins) . . .

http://tinyurl.com/5wxzn7

First you need to do a LOAD analysis . . . fancy
name for making a list of every electron-hungry
device on your airplane.

You then sort them into pigeon-holes categorized
for the various flight . . . with the one called
"Main Alternator Out" getting special attention.

Download a form from http://tinyurl.com/7jqypwj
and print three copies. One for each of the Z-13/8
busses, MAIN, ENDURANCE and BATTERY.

The goal is to ascertain exactly what your maximum
alternator loads are and under what conditions.
The special attention is for MAIN ALT OUT
where you'd like to get your loads down to
8A or less.

The point being that in the unlikely event
of main alternator failure, you can operate
enough electro-whizzies to conduct a comfortable
flight for as long as you have fuel aboard . . .
while holding battery energy in reserve.

Once you have the airport in sight, you can
turn on everything you'd like to light-up . . .
including the kitchen sink. This will be
possible because you've included routine
BATTERY MAINTENANCE in your to-do list
along with oil changes, checks for leaks,
tire wear, tire pressures, etc. etc.

Launching into ANY anticipated mission
KNOWING your energy requirements along
with energy availability offers a very
low risk adventure. But without need
for the added $maintenance$ of standby
batteries in the electro-whizzies normally
considered essential for continued
flight to airport of destination.

This offers an opportunity to craft an
electrical system with predictable endurance
exceeding duration of fuel on board.

Make sure that Z-13/8 is truly inadequate to
your anticipated needs and associated risks
before you launch into something like Z-14
(really suited to only a small percentage
of OBAM aircraft projects), . Bring your musings
here to the List . . .

Filling in the knowledge gaps after your
energy/mission studies are complete starts
with a copy of the book. Random-access,
low-energy paper available here . . .

http://tinyurl.com/cgr42l5

or byte-bound, battery-powered copy available
here . . .

http://tinyurl.com/cgr42l5
Bob . . .


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PostPosted: Fri Oct 24, 2014 8:39 am    Post subject: RV-14 Reply with quote

I must disagree with the attitude here..that a proper backup system is too complicated, so don't do it. The OP's mission is IFR, perhaps at night, probably single-pilot and of course single-engine. That's already a complex task which needs to be done right. In this case, "right" means having backup electricity not from a perhaps tired aircraft battery and an EFIS battery backup.
You must have an e-buss to quickly and easily shed unnecessary load. Once you've acknowledged that complexity, adding a standby alternator, for instance, is not much more difficult and is very prudent.
Studies Mr. Nuckolls' The Aeroelectric Connection book, continue to ask questions here, and implement a backup system that reduces risks to your comfort level, not because it's easier. Many people have done the Z-13 or -14 system given in the book as Mr. Nuckolls has already done most of the design work.
Ralph Finch

RV-9A

[quote]--> AeroElectric-List message posted by: Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)>

Primary backup is in fact ship's battery...Having a total of 3 batteries to test once a year is a whole lot simpler than trying to install dual electric buss with one or two alternators and one or two batteries that will power what besides you flight instruments?
[b]


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PostPosted: Fri Oct 24, 2014 12:09 pm    Post subject: RV-14 Reply with quote

Bob,

In my view Z13/8 has many advantages, but how would you handle the
start-up brown out problem? For example if an EFIS with integral engine
monitor is fitted it must be operational during engine start, but is
unlikely to endure the start-up low voltage transients. A second
alternator seems by far a better mitigation for main alternator failure
than a second battery, but I can't see any way around a small additional
battery to hold up the power for the EFIS/Engine Monitor (and perhaps
main Nav radio/GPS) during engine start.

What are your thoughts?

Peter

On 24/10/2014 15:41, Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>
> >>
> >> My knowledge and experience is only what I have read on-line in
> the last 6 months and asking a lot of questions, but still very limited.
> >>
> >> Thanks,
> >>
> >> Stoney Ware

Suggest you consider Z-13/8 architecture first . . . which
can be found here (along with it's cousins) . . .

http://tinyurl.com/5wxzn7

First you need to do a LOAD analysis . . . fancy
name for making a list of every electron-hungry
device on your airplane.

You then sort them into pigeon-holes categorized
for the various flight . . . with the one called
"Main Alternator Out" getting special attention.

Download a form from http://tinyurl.com/7jqypwj
and print three copies. One for each of the Z-13/8
busses, MAIN, ENDURANCE and BATTERY.

The goal is to ascertain exactly what your maximum
alternator loads are and under what conditions.
The special attention is for MAIN ALT OUT
where you'd like to get your loads down to
8A or less.

The point being that in the unlikely event
of main alternator failure, you can operate
enough electro-whizzies to conduct a comfortable
flight for as long as you have fuel aboard . . .
while holding battery energy in reserve.

Once you have the airport in sight, you can
turn on everything you'd like to light-up . . .
including the kitchen sink. This will be
possible because you've included routine
BATTERY MAINTENANCE in your to-do list
along with oil changes, checks for leaks,
tire wear, tire pressures, etc. etc.

Launching into ANY anticipated mission
KNOWING your energy requirements along
with energy availability offers a very
low risk adventure. But without need
for the added $maintenance$ of standby
batteries in the electro-whizzies normally
considered essential for continued
flight to airport of destination.

This offers an opportunity to craft an
electrical system with predictable endurance
exceeding duration of fuel on board.

Make sure that Z-13/8 is truly inadequate to
your anticipated needs and associated risks
before you launch into something like Z-14
(really suited to only a small percentage
of OBAM aircraft projects), . Bring your musings
here to the List . . .

Filling in the knowledge gaps after your
energy/mission studies are complete starts
with a copy of the book. Random-access,
low-energy paper available here . . .

http://tinyurl.com/cgr42l5

or byte-bound, battery-powered copy available
here . . .

http://tinyurl.com/cgr42l5
Bob . . .



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PostPosted: Fri Oct 24, 2014 1:18 pm    Post subject: RV-14 Reply with quote

I share Peter's concerns.

In fact, keeping the avionics alive during
crank is one of the criteria (among many others)
which led to this design.

See attached pdf.

-Jeff

On Friday, October 24, 2014 1:17 PM, Peter Pengilly <peter(at)sportingaero.com> wrote:
--> AeroElectric-List message posted by: Peter Pengilly <peter(at)sportingaero.com (peter(at)sportingaero.com)>Bob,In my view Z13/8 has many advantages, but how would you handle the start-up brown out problem? For example if an EFIS with integral engine monitor is fitted it must be operational during engine start, but is unlikely to endure the start-up low voltage transients. A second alternator seems by far a better mitigation for main alternator failure than a second battery, but I can't see any way around a small additional battery to hold up the power for the EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine start.What are your thoughts?PeterOn 24/10/2014 15:41, Robert L. Nuckolls, III wrote:> --> AeroElectric-List message posted by: "Robert L. Nuckolls, III" > <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)>>>>> >>>> >> My knowledge and experience is only what I have read on-line in >> the last 6 months and asking a lot of questions, but still very limited.>> >>>> >> Thanks,>> >>>> >> Stoney Ware>> Suggest you consider Z-13/8 architecture first . . . which> can be found here (along with it's cousins) . . .>> http://tinyurl.com/5wxzn7>> First you need to do a LOAD analysis . . . fancy> name for making a list of every electron-hungry> device on your airplane.>> You then sort them into pigeon-holes categorized> for the various flight . . . with the one called> "Main Alternator Out" getting special attention.>> Download a form from http://tinyurl.com/7jqypwj> and print three copies. One for each of the Z-13/8> busses, MAIN, ENDURANCE and BATTERY.>> The goal is to ascertain exactly what your maximum> alternator loads are and under what conditions.> The special attention is for MAIN ALT OUT> where you'd like to get your loads down to> 8A or less.>> The point being that in the unlikely event> of main alternator failure, you can operate> enough electro-whizzies to conduct a comfortable> flight for as long as you have fuel aboard . . .> while holding battery energy in reserve.>> Once you have the airport in sight, you can> turn on everything you'd like to light-up . . .> including the kitchen sink. This will be> possible because you've included routine> BATTERY MAINTENANCE in your to-do list> along with oil changes, checks for leaks,> tire wear, tire pressures, etc. etc.>> Launching into ANY anticipated mission> KNOWING your energy requirements along> with energy availability offers a very> low risk adventure. But without need> for the added $maintenance$ of standby> batteries in the electro-whizzies normally> considered essential for continued> flight to airport of destination.>> This offers an opportunity to craft an> electrical system with predictable endurance> exceeding duration of fuel on board.>> Make sure that Z-13/8 is truly inadequate to> your anticipated needs and associated risks> before you launch into something like Z-14> (really suited to only a small percentage> of OBAM aircraft projects), . Bring your musings> here to the List . . .>> Filling in the knowledge gaps after your> energy/mission studies are complete starts> with a copy of the book. Random-access,> low-energy paper available here . . .>> http://tinyurl.com/cgr42l5>> or byte-bound, battery-powered copy available> here . . .>> http://tinyurl.com/cgr42l5>>> Bob . . clear="none">


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PostPosted: Fri Oct 24, 2014 7:42 pm    Post subject: RV-14 Reply with quote

At 03:06 PM 10/24/2014, you wrote:
Quote:

<peter(at)sportingaero.com>

Bob,

In my view Z13/8 has many advantages, but how would you handle the
start-up brown out problem? For example if an EFIS with integral
engine monitor is fitted it must be operational during engine start,
but is unlikely to endure the start-up low voltage transients. A
second alternator seems by far a better mitigation for main
alternator failure than a second battery, but I can't see any way
around a small additional battery to hold up the power for the
EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine start.

What are your thoughts?

Brownout resets are not an architecture problem,
they're a radio problem. A radio that DOES NOT
conform to DO-160 guidelines for graceful recovery
after all manner of input power interruptions.

That capability is supposed to be internal to
the appliance, not external . . . and for good
reason. What's the poor C-172 owner supposed to
do when he wants to modernize his avionics but
doesn't want to climb the Everest-of-paperwork
necessary to modify the ship's certificated
electrical system?

My work with lithium cells has germinated some
ideas for very light, no moving parts, brownout
mitigation for appliances that suffer this malady.
I'm making some pretty startling discoveries . . .
startling because of what the suppliers of lithium
products don't choose to tell us for what ever
reasons.

Along those same lines of thought, it's still not
clear to me that the owner-operator of a brown-out
vulnerable instrumentation package is at any serious
risks for having one or more gizmos reboot after engine
start . . . yeah . . . we were to worship the oil
pressure gage . . . I remember reading those words
in my dad's copy of Sick and Rudder from his flight
school days in 1946.

But seriously, how many instances of 'failure to
build pressure' in the first 30 seconds of run
time were due to lubrication system failure that
warranted shut-down and investigation?Some airplanes
I've flow took a minute to develop full oil pressure
on the gage in very cold weather . . . in spite of
the fact that nothing was amiss in the engine.

Architecture should be crafted to optimize system
performance for all the equipment items needed to
accomplish the mission. But if some piece of equipment
fails to meet legacy goals for performance, I'm
more disposed to put the necessary band-aid on that
piece of equipment than to take an egg-beater to the
whole system.

Bob . . .


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Mauledriver(at)nc.rr.com
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PostPosted: Wed Oct 29, 2014 3:21 pm    Post subject: RV-14 Reply with quote

On 10/24/2014 11:41 PM, Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>

At 03:06 PM 10/24/2014, you wrote:
>
> <peter(at)sportingaero.com>
>
> Bob,
>
> In my view Z13/8 has many advantages, but how would you handle the
> start-up brown out problem? For example if an EFIS with integral
> engine monitor is fitted it must be operational during engine start,
> but is unlikely to endure the start-up low voltage transients. A
> second alternator seems by far a better mitigation for main
> alternator failure than a second battery, but I can't see any way
> around a small additional battery to hold up the power for the
> EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine
> start.
>
Having the engine monitor operational during start is 'nice' and seems

like a must, but for me the brownout problem was for the rest of the
EFIS function - flight plans and such - along with the engine monitor
display. I had this brownout problem with a dual alternator -dual batt
Z-14 on my RV10.
Quote:

Brownout resets are not an architecture problem,
they're a radio problem. A radio that DOES NOT
conform to DO-160 guidelines for graceful recovery
after all manner of input power interruptions.
Well, it's not a 'radio' but the EFIS. I don't care if the 'radio'

gracefully recovers or not from a brownout at start.

But I do completely agree that it's not an architecture problem, it's a
component specific problem. In my case, the Z-14 architecture 'fits my
eye' perfectly. The brownout problem stemmed from (3) GRT HX EFIS units
without on/off switches. They, along with the G430 that I like to all
run before startup were subject to brownout and the subsequent loss of
flight plan info and a loonnnng startup for the GRTs. The fix was TCW's
Intelligent Power Stabilizer. No change in the Z-14 architecture, just
some supplemental power stabilization during starts for my GRTs and and
the G430.
Quote:

That capability is supposed to be internal to
the appliance, not external . . . and for good
reason. What's the poor C-172 owner supposed to
do when he wants to modernize his avionics but
doesn't want to climb the Everest-of-paperwork
necessary to modify the ship's certificated
electrical system?

My work with lithium cells has germinated some
ideas for very light, no moving parts, brownout
mitigation for appliances that suffer this malady.
I'm making some pretty startling discoveries . . .
startling because of what the suppliers of lithium
products don't choose to tell us for what ever
reasons.
I think TCW's product is just a capacitor but I'm not really knowledgeable.

Quote:

Along those same lines of thought, it's still not
clear to me that the owner-operator of a brown-out
vulnerable instrumentation package is at any serious
risks for having one or more gizmos reboot after engine
start . . . yeah . . . we were to worship the oil
pressure gage . . . I remember reading those words
in my dad's copy of Sick and Rudder from his flight
school days in 1946.
In my case, little/no risk if devices are allowed to fully boot or

re-boot. Having them re-boot during the boot process can make them
sick. I'm not worried about the oil pressure either.

Quote:

But seriously, how many instances of 'failure to
build pressure' in the first 30 seconds of run
time were due to lubrication system failure that
warranted shut-down and investigation?Some airplanes
I've flow took a minute to develop full oil pressure
on the gage in very cold weather . . . in spite of
the fact that nothing was amiss in the engine.

Architecture should be crafted to optimize system
performance for all the equipment items needed to
accomplish the mission. But if some piece of equipment
fails to meet legacy goals for performance, I'm
more disposed to put the necessary band-aid on that
piece of equipment than to take an egg-beater to the
whole system.

Bob . . .
-----
No virus found in this message.
Checked by AVG - www.avg.com


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rnewman(at)tcwtech.com
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PostPosted: Wed Oct 29, 2014 3:54 pm    Post subject: RV-14 Reply with quote

The TCW IPS system is not just a capacitor. It is a real dc to dc converter designed on purpose to handle very low input voltage, down below 5 volts, and up convert it to a steady 12 volts. It can do it all day long at its rated output current. This takes the un-certainty of how long you crank the engine and how much load you actually have on the IPS out of the equation of whether you are going to have a reset. The other solutions which just try to store some energy in whacking big capacitors lead to a race condition between the stored energy, your connected load and the duration of the low voltage event.

The IPS system has been written into the install manuals for Garmin's G900 and G3x system as a method for resolving low voltage upset conditions just as Bill described with GRT system.

Bob Newman
TCW Technologies, LLC
610-928-3420

Quote:
On Oct 29, 2014, at 7:20 PM, Bill Watson <Mauledriver(at)nc.rr.com> wrote:



> On 10/24/2014 11:41 PM, Robert L. Nuckolls, III wrote:
>
>
> At 03:06 PM 10/24/2014, you wrote:
>>
>>
>> Bob,
>>
>> In my view Z13/8 has many advantages, but how would you handle the start-up brown out problem? For example if an EFIS with integral engine monitor is fitted it must be operational during engine start, but is unlikely to endure the start-up low voltage transients. A second alternator seems by far a better mitigation for main alternator failure than a second battery, but I can't see any way around a small additional battery to hold up the power for the EFIS/Engine Monitor (and perhaps main Nav radio/GPS) during engine start.
Having the engine monitor operational during start is 'nice' and seems like a must, but for me the brownout problem was for the rest of the EFIS function - flight plans and such - along with the engine monitor display. I had this brownout problem with a dual alternator -dual batt Z-14 on my RV10.
>
> Brownout resets are not an architecture problem,
> they're a radio problem. A radio that DOES NOT
> conform to DO-160 guidelines for graceful recovery
> after all manner of input power interruptions.
Well, it's not a 'radio' but the EFIS. I don't care if the 'radio' gracefully recovers or not from a brownout at start.

But I do completely agree that it's not an architecture problem, it's a component specific problem. In my case, the Z-14 architecture 'fits my eye' perfectly. The brownout problem stemmed from (3) GRT HX EFIS units without on/off switches. They, along with the G430 that I like to all run before startup were subject to brownout and the subsequent loss of flight plan info and a loonnnng startup for the GRTs. The fix was TCW's Intelligent Power Stabilizer. No change in the Z-14 architecture, just some supplemental power stabilization during starts for my GRTs and and the G430.
>
> That capability is supposed to be internal to
> the appliance, not external . . . and for good
> reason. What's the poor C-172 owner supposed to
> do when he wants to modernize his avionics but
> doesn't want to climb the Everest-of-paperwork
> necessary to modify the ship's certificated
> electrical system?
>
> My work with lithium cells has germinated some
> ideas for very light, no moving parts, brownout
> mitigation for appliances that suffer this malady.
> I'm making some pretty startling discoveries . . .
> startling because of what the suppliers of lithium
> products don't choose to tell us for what ever
> reasons.
I think TCW's product is just a capacitor but I'm not really knowledgeable.
>
> Along those same lines of thought, it's still not
> clear to me that the owner-operator of a brown-out
> vulnerable instrumentation package is at any serious
> risks for having one or more gizmos reboot after engine
> start . . . yeah . . . we were to worship the oil
> pressure gage . . . I remember reading those words
> in my dad's copy of Sick and Rudder from his flight
> school days in 1946.
In my case, little/no risk if devices are allowed to fully boot or re-boot. Having them re-boot during the boot process can make them sick. I'm not worried about the oil pressure either.

>
> But seriously, how many instances of 'failure to
> build pressure' in the first 30 seconds of run
> time were due to lubrication system failure that
> warranted shut-down and investigation?Some airplanes
> I've flow took a minute to develop full oil pressure
> on the gage in very cold weather . . . in spite of
> the fact that nothing was amiss in the engine.
>
> Architecture should be crafted to optimize system
> performance for all the equipment items needed to
> accomplish the mission. But if some piece of equipment
> fails to meet legacy goals for performance, I'm
> more disposed to put the necessary band-aid on that
> piece of equipment than to take an egg-beater to the
> whole system.
>
>
>
> Bob . . .
>
>
>
>
>
>
> -----
> No virus found in this message.
> Checked by AVG - www.avg.com







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PostPosted: Thu Oct 30, 2014 6:50 am    Post subject: RV-14 Reply with quote

Having the engine monitor operational during start is 'nice' and seems like a must, but for me the brownout problem was for the rest of the EFIS function - flight plans and such - along with the engine monitor display. I had this brownout problem with a dual alternator -dual batt Z-14 on my RV10.

> Brownout resets are not an architecture problem,
> they're a radio problem. A radio that DOES NOT
> conform to DO-160 guidelines for graceful recovery
> after all manner of input power interruptions.


Well, it's not a 'radio' but the EFIS. I don't care if the 'radio' gracefully
recovers or not from a brownout at start.

Too specific on my part . . . sorry. It's an electro-whizzy. In particular, one that stores data in non-volatile memory and/or takes a non-trivial interval to wake-up after power-ON.


In my case, little/no risk if devices are allowed to fully boot or re-boot. Having them re-boot during the boot process can make them sick. I'm not worried about the oil pressure either.

Not sure what you mean by 'sick' . . . other than loss of data that could/should be in flash as opposed to ram.


Bob . . . [quote][b]


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PostPosted: Thu Oct 30, 2014 7:42 am    Post subject: RV-14 Reply with quote

On 10/30/2014 10:49 AM, Robert L. Nuckolls, III wrote:

Quote:

Well, it's not a 'radio' but the EFIS. I don't care if the 'radio' gracefully
recovers or not from a brownout at start.

Too specific on my part . . . sorry. It's an electro-whizzy. In particular, one that stores data in non(?)-volatile memory and/or takes a non-trivial interval to wake-up after power-ON.
Yes, part of my 'kitchen sink' of electro whizzies. I knew what you meant but maybe would should stick to proper technical terms like 'whizzy' and 'kitchen sink' going forward.
Quote:
In my case, little/no risk if devices are allowed to fully boot or re-boot. Having them re-boot during the boot process can make them sick. I'm not worried about the oil pressure either.

Not sure what you mean by 'sick' . . . other than loss of data that could/should be in flash as opposed to ram.
I can't draw a straight line between my need to return a unit to the manufacturer for ''adjustments' a few years ago and my repeated re-boots during the boot process. A manufacturer rep suggested that it could have caused the problem that required the return but I'm not sure that's accurate.
Quote:


Bill "very happy with my Z-14, a sink full of whizzies and TCW's IPS" Watson
- Thanks as always Bob!
[quote][b]


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