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rv6a(at)rogers.com
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PostPosted: Mon Oct 27, 2014 3:23 pm    Post subject: LED Reply with quote

Hi

I am trying to use a 12 volt LED for an "Alt Warn" light. The alternator manufacturer provides a wiring diagram for the warning light and specifies using a 100ma light. The LED specs that I want to use are 12v and 20ma. When I try and use the LED as is, there is intermittent low intensity flickering of the warning light while the engine is running. The alternator output is a constant 14.5 volts. The problem is eliminated by using a 100ma incandescent lamp as per the manufacturer's recommendation. I would suspect that there is a small amount of current in the warning circuit that is enough to cause intermittent operation of the LED, albeit very dimly. The LED does go to full intensity when operating in a warning mode. Can a resister be added to the circuit to make the LED comparable with the Alt manufacturer's spec of using 100ma lamp. If so, what size resister and is installed in parallel? It would be nice if I can use the LED, as it matches the other lights in my annunciation panel.

Thanks,

John C


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nuckolls.bob(at)aeroelect
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PostPosted: Mon Oct 27, 2014 3:55 pm    Post subject: LED Reply with quote

At 18:22 2014-10-27, you wrote:


Hi

I am trying to use a 12 volt LED for an "Alt Warn" light. The
alternator manufacturer provides a wiring diagram for the warning
light and specifies using a 100ma light. The LED specs that I want
to use are 12v and 20ma. When I try and use the LED as is, there is
intermittent low intensity flickering of the warning light while the
engine is running. The alternator output is a constant 14.5
volts. The problem is eliminated by using a 100ma incandescent lamp
as per the manufacturer's recommendation. I would suspect that there
is a small amount of current in the warning circuit that is enough to
cause intermittent operation of the LED, albeit very dimly. The LED
does go to full intensity when operating in a warning mode. Can a
resister be added to the circuit to make the LED comparable with the
Alt manufacturer's spec of using 100ma lamp. If so, what size
resister and is installed in parallel? It would be nice if I can use
the LED, as it matches the other lights in my annunciation panel.

Where does this alternator warn signal come from? Out of
the alternator? Those built-in warning circuits are not
all inclusive for alternator failure. Does your system
include a LOW VOLTS warning light? LOW VOLTS WARN is the PRIMARY
and all-inclusive annunciation for alternator health.

Bob . . .


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rv6a(at)rogers.com
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PostPosted: Mon Oct 27, 2014 4:23 pm    Post subject: LED Reply with quote

The signal comes the alternator. The light indicates an "Alternator Out" condition.

Quote:
On Oct 27, 2014, at 7:53 PM, "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> wrote:



At 18:22 2014-10-27, you wrote:


Hi

I am trying to use a 12 volt LED for an "Alt Warn" light. The alternator manufacturer provides a wiring diagram for the warning light and specifies using a 100ma light. The LED specs that I want to use are 12v and 20ma. When I try and use the LED as is, there is intermittent low intensity flickering of the warning light while the engine is running. The alternator output is a constant 14.5 volts. The problem is eliminated by using a 100ma incandescent lamp as per the manufacturer's recommendation. I would suspect that there is a small amount of current in the warning circuit that is enough to cause intermittent operation of the LED, albeit very dimly. The LED does go to full intensity when operating in a warning mode. Can a resister be added to the circuit to make the LED comparable with the Alt manufacturer's spec of using 100ma lamp. If so, what size resister and is installed in parallel? It would be nice if I can use the LED, as it matches the other lights in my annunciation panel.

Where does this alternator warn signal come from? Out of
the alternator? Those built-in warning circuits are not
all inclusive for alternator failure. Does your system
include a LOW VOLTS warning light? LOW VOLTS WARN is the PRIMARY
and all-inclusive annunciation for alternator health.



Bob . . .

====================================

====================================
====================================
====================================
Quote:




<pre><b><font size=2 color="#000000" face="courier new,courier">


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nuckolls.bob(at)aeroelect
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PostPosted: Mon Oct 27, 2014 4:48 pm    Post subject: LED Reply with quote

At 19:22 2014-10-27, you wrote:
Quote:
The signal comes the alternator. The light indicates an
"Alternator Out" condition.

If you leave the lamp disconnected, does the
alternator still operate? Some early internal
regulators were designed to shut down if the
warning lamp burned out. Lots of owners spliced
a reistor around the lamp to make sure it stayed
on line with a dead-bulb.

If it will run without a lamp, then ignore the
wire. If a lamp has to be in place for the
alternator to run, then wire the terminal
to the b-terminal with a 150-ohm, 2w resistor.
I can send you one if you have trouble finding
one.

On the flip side of decision, plan on a low
volts warning system of some type. I can show
you how to build one or order one from a
variety of sources.
Bob . . .


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rv6a(at)rogers.com
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PostPosted: Mon Oct 27, 2014 6:01 pm    Post subject: LED Reply with quote

Bob, I appreciate your help with this. The alternator runs without the lamp (the manufacturer advises that it is optional). The plane has already been wired for the "Alternator Out" lamp and panel labelled. As such, I am thinking that I would like to keep it if I can get it to work with the LED. I agree with you on merits of a low voltage warning and have configured my EIS to alert to such a condition.


Quote:
On Oct 27, 2014, at 8:47 PM, "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com> wrote:



At 19:22 2014-10-27, you wrote:
> The signal comes the alternator. The light indicates an "Alternator Out" condition.

If you leave the lamp disconnected, does the
alternator still operate? Some early internal
regulators were designed to shut down if the
warning lamp burned out. Lots of owners spliced
a reistor around the lamp to make sure it stayed
on line with a dead-bulb.

If it will run without a lamp, then ignore the
wire. If a lamp has to be in place for the
alternator to run, then wire the terminal
to the b-terminal with a 150-ohm, 2w resistor.
I can send you one if you have trouble finding
one.

On the flip side of decision, plan on a low
volts warning system of some type. I can show
you how to build one or order one from a
variety of sources.


Bob . . .






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nuckolls.bob(at)aeroelect
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PostPosted: Mon Oct 27, 2014 6:36 pm    Post subject: LED Reply with quote

At 20:59 2014-10-27, you wrote:
Quote:
--> AeroElectric-List message posted by: John <rv6a(at)rogers.com>

Bob, I appreciate your help with this. The alternator runs without the lamp (the manufacturer advises that it is optional). The plane has already been wired for the "Alternator Out" lamp and panel labelled. As such, I am thinking that I would like to keep it if I can get it to work with the LED. I agree with you on merits of a low voltage warning and have configured my EIS to alert to such a condition.

Low volts being labeled ALT OUT is not inconsistent.

Use a 150 ohm resistor to 'dummy load' the output
signal. Put 470 in series with LED in parallel with
150 ohm. Adjust 470 ohm resistor upward if too bright.

[img]cid:7.1.0.9.0.20141027212801.01f973b8(at)aeroelectric.com.0[/img]



Bob . . .


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crabandy(at)yahoo.com
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PostPosted: Mon Oct 27, 2014 7:09 pm    Post subject: LED Reply with quote

Not to hijack this thread, but.....
I have a LED lighting strip under my glare shield for flood lighting that is controlled by a PWM dimmer. It is too bright for night ops and was wondering if I may be able to use a resistor like in this example to dim it further.
Thanks,
Andy

Sent from my iPhone

On Oct 27, 2014, at 9:35 PM, "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:
[quote] At 20:59 2014-10-27, you wrote:
Quote:
--> AeroElectric-List message posted by: John <rv6a(at)rogers.com (rv6a(at)rogers.com)>

Bob, I appreciate your help with this. The alternator runs without the lamp (the manufacturer advises that it is optional). The plane has already been wired for the "Alternator Out" lamp and panel labelled. As such, I am thinking that I would like to keep it if I can get it to work with the LED. I agree with you on merits of a low voltage warning and have configured my EIS to alert to such a condition.

Low volts being labeled ALT OUT is not inconsistent.

Use a 150 ohm resistor to 'dummy load' the output
signal. Put 470 in series with LED in parallel with
150 ohm. Adjust 470 ohm resistor upward if too bright.

<24974424.jpg>



Bob . . .
[b]


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rv6a(at)rogers.com
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PostPosted: Mon Oct 27, 2014 7:25 pm    Post subject: LED Reply with quote

Thanks Bob.
On Oct 27, 2014, at 10:35 PM, "Robert L. Nuckolls, III" <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:
[quote] At 20:59 2014-10-27, you wrote:
Quote:
--> AeroElectric-List message posted by: John <rv6a(at)rogers.com (rv6a(at)rogers.com)>

Bob, I appreciate your help with this. The alternator runs without the lamp (the manufacturer advises that it is optional). The plane has already been wired for the "Alternator Out" lamp and panel labelled. As such, I am thinking that I would like to keep it if I can get it to work with the LED. I agree with you on merits of a low voltage warning and have configured my EIS to alert to such a condition.

Low volts being labeled ALT OUT is not inconsistent.

Use a 150 ohm resistor to 'dummy load' the output
signal. Put 470 in series with LED in parallel with
150 ohm. Adjust 470 ohm resistor upward if too bright.

<24974424.jpg>



Bob . . .
[b]


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nuckolls.bob(at)aeroelect
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PostPosted: Tue Oct 28, 2014 3:45 am    Post subject: LED Reply with quote

At 22:08 2014-10-27, you wrote:
Not to hijack this thread, but.....

I have a LED lighting strip under my glare shield for flood lighting
that is controlled by a PWM dimmer. It is too bright for night ops
and was wondering if I may be able to use a resistor like in this
example to dim it further.

The dimmer you have won't take it down enough?
Most dimmer designs I've seen operate over the
full range of max bright to off. Yes, you can
certainly add a resistor to reduce the intensity
for ALL settings of the dimmer but I'd investigate
why the present dimmer's behavior is inadequate to
the task.
Bob . . .


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Eric M. Jones



Joined: 10 Jan 2006
Posts: 565
Location: Massachusetts

PostPosted: Tue Oct 28, 2014 9:24 am    Post subject: Re: LED Reply with quote

This should work: Attached PDF

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Alternator LED.pdf
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Alternator LED Warning Light

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emjones(at)charter.net
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