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Alternator Position

 
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michaelrorth



Joined: 04 Feb 2011
Posts: 65

PostPosted: Thu May 07, 2015 8:10 am    Post subject: Alternator Position Reply with quote

Hello All,

Is it acceptable to move a (now) horizontally-mounted to a vertical-mounted position?

I'm not concerned with the electrical operation of the alternator but rather the bearing points of the rotor will change from two to one.

Thanks,

Michael


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nuckolls.bob(at)aeroelect
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PostPosted: Thu May 07, 2015 8:40 am    Post subject: Alternator Position Reply with quote

At 11:10 2015-05-07, you wrote:
Quote:


Hello All,

Is it acceptable to move a (now) horizontally-mounted to a
vertical-mounted position?

I'm not concerned with the electrical operation of the alternator
but rather the bearing points of the rotor will change from two to one.

Thanks,

Michael

What kind of alternator are we talking about?

Bob . . .


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michaelrorth



Joined: 04 Feb 2011
Posts: 65

PostPosted: Thu May 07, 2015 10:03 am    Post subject: Alternator Position Reply with quote

Hi Bob,

Actually, I must revise my original post.

I have a generator..not an alternator.
Of course, it is buried by other equipment and I am unable to make out the
nomenclature tag without extensive dismantling.
The Parts Manual is mum on the subject of manufacturer.
The generator is 25 amps and externally regulated.
It is currently mounted on a Continental IO-470-L. Beech Baron.
It is belt-driven.

Thanks,
Michael

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ngeorge(at)continentalmot
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PostPosted: Thu May 07, 2015 10:10 am    Post subject: Alternator Position Reply with quote

Michael -
Give me a call and let's discuss.

Neal George
Tech Support
Continental Motors
888-826-5465

Do not archive

--> <mosurf(at)xplornet.com>

Hi Bob,

Actually, I must revise my original post.

I have a generator..not an alternator.
Of course, it is buried by other equipment and I am unable to make out the nomenclature tag without extensive dismantling.
The Parts Manual is mum on the subject of manufacturer.
The generator is 25 amps and externally regulated.
It is currently mounted on a Continental IO-470-L. Beech Baron.
It is belt-driven.

Thanks,
Michael


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nuckolls.bob(at)aeroelect
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PostPosted: Thu May 07, 2015 10:41 am    Post subject: Alternator Position Reply with quote

At 13:01 2015-05-07, you wrote:
Quote:


Hi Bob,

Actually, I must revise my original post.

I have a generator..not an alternator.
Of course, it is buried by other equipment and I am unable to make
out the nomenclature tag without extensive dismantling.
The Parts Manual is mum on the subject of manufacturer.
The generator is 25 amps and externally regulated.
It is currently mounted on a Continental IO-470-L. Beech Baron.
It is belt-driven.

Thanks,
Michael

Interesting. As Neal has suggested, he may
be able to offer advise that's more application
specific. But I am curious as to how the installation
became 'vertical'.

I can't imagine that it would make any difference
for bearings. While there are such things as THRUST
bearings designed to take rated loads axially
oriented to the shaft, a ball bearing still
has significant performance for axial loading.

A major force on the belt driven generator
is belt tension. I would imagine armature
weight to be on the order of 1/3 or less
the belt force.

The force vector on the bearing would move
out of the bottom of the races . . . but
they're hard there too. The weakest mechanical
link in a generator is brush-wear. I suspect
you'll be replacing brushes at much shorter
intervals than for any other reason. Once you
have the machine off the airplane for attention,
you might as well replace bearings at the same
time . . . they're probably cheaper than the
brushes!

But give Neal a buzz and let us know what
you discover.

Bob . . .


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michaelrorth



Joined: 04 Feb 2011
Posts: 65

PostPosted: Fri May 08, 2015 9:30 am    Post subject: Alternator Position Reply with quote

Hi Bob,

Just got off the telephone with Neal George from Continental.
Neal is a very nice and knowledgeable man who is also very easy to talk to.

With regard to how the generator may become "vertical" as opposed to its
current horizontal orientation, it is moving to an M-14 from a Continental
IO-470-L.
In the process, it will also become gear-driven rather than belt-driven.

Neal agreed with you that the perpendicular force vector. . .the force
applied on the armature perpendicular to the axis of rotation by the drive
belt. . .would be lessened with a gear-driven installation.
Neal also agreed that the physical orientation of the generator should have
no effect on its mechanical life.

Thanks to both you and Neal for your help,

Michael

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racerjerry



Joined: 15 Dec 2009
Posts: 202
Location: Deer Park, NY

PostPosted: Sat May 09, 2015 3:28 am    Post subject: Re: Alternator Position Reply with quote

As Bob says, most ball bearings still have significant performance for thrust as well as axial loads. After installation, check for bearing noise using a stethoscope (cheap rod in ear type). Compare it with noise from the upper bearing. Afterward, occasionally listen for increased noise (growling or clicking) at the lower bearing.

If problems arise with the lower bearing, substitute an Angular Contact Bearing which is designed to better accept both radial and thrust loads. Fafnir 7000 series comes to mind. Any good bearing supply house should be able to help. Remember that angular contact bearings are directional and are designed for thrust load in one direction only. If you view the bearing, one side will have less spacing between races; that is the side which will accept increased thrust loads.


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PostPosted: Sat May 09, 2015 3:29 am    Post subject: Alternator Position Reply with quote

At 12:28 2015-05-08, you wrote:
Quote:


Hi Bob,

Just got off the telephone with Neal George from Continental.
Neal is a very nice and knowledgeable man who is also very easy to talk to.

With regard to how the generator may become "vertical" as opposed to
its current horizontal orientation, it is moving to an M-14 from a
Continental IO-470-L.
In the process, it will also become gear-driven rather than belt-driven.

Neal agreed with you that the perpendicular force vector. . .the
force applied on the armature perpendicular to the axis of rotation
by the drive belt. . .would be lessened with a gear-driven installation.
Neal also agreed that the physical orientation of the generator
should have no effect on its mechanical life.

Thanks to both you and Neal for your help,

Michael, Understand. Be aware too that
B&C has a PM alternator . . . a 3-phase
20-30 amp class that fits one or more
Russian round engines. I'm not familiar
with details. Should the generator mod
become problematic, check with B&C for
options.

Bob . . .


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michaelrorth



Joined: 04 Feb 2011
Posts: 65

PostPosted: Sat May 09, 2015 6:04 am    Post subject: Alternator Position Reply with quote

Thanks Jerry.
Good information.
Michael

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michaelrorth



Joined: 04 Feb 2011
Posts: 65

PostPosted: Sat May 09, 2015 6:05 am    Post subject: Alternator Position Reply with quote

Good Morning Bob,
Thanks for the B & C steer.
Michael

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PostPosted: Sat May 09, 2015 8:34 am    Post subject: Alternator Position Reply with quote

Fafnir 7000 series comes to mind. Any good bearing supply house
should be able to help. Remember that angular contact bearings are
directional and are designed for thrust load in one direction
only. If you view the bearing, one side will have less spacing
between races; that is the side which will accept increased thrust loads.

Was not aware of that product . . . good
data . . . thanks! Much of what I've learned
about the "other guy's" sandbox toys has
been gleaned during my participation on multi-
discipline tiger-teams assembled to sift
through the pieces. It's always nice to
pick up a knowledge nugget before the
thing falls apart!

Bob . . .


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joemotis(at)gmail.com
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PostPosted: Sat May 16, 2015 3:35 pm    Post subject: Alternator Position Reply with quote

This question is for Bob-
In the news today it is being reported that a passenger hacked in to
the planes flight controls and made changes, using the entertainment
system network. Do you feel this is possible?
Anyone else have input on this?

On Sat, May 9, 2015 at 4:28 AM, racerjerry <gnking2(at)verizon.net> wrote:
Quote:


As Bob says, most ball bearings still have significant performance for thrust as well as axial loads. After installation, check for bearing noise using a stethoscope (cheap rod in ear type). Compare it with noise from the upper bearing. Afterward, occasionally listen for increased noise (growling or clicking) at the lower bearing.

If problems arise with the lower bearing, substitute an Angular Contact Bearing which is designed to better accept both radial and thrust loads. Fafnir 7000 series comes to mind. Any good bearing supply house should be able to help. Remember that angular contact bearings are directional and are designed for thrust load in one direction only. If you view the bearing, one side will have less spacing between races; that is the side which will accept increased thrust loads.

--------
Jerry King


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=441923#441923




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user9253



Joined: 28 Mar 2008
Posts: 1922
Location: Riley TWP Michigan

PostPosted: Sun May 17, 2015 6:51 am    Post subject: Re: Alternator Position Reply with quote

Quote:
it is being reported that a passenger hacked in to the planes flight controls

My take on this is that it is mostly false and rumors.
http://tinyurl.com/pko4qcv


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Eric M. Jones



Joined: 10 Jan 2006
Posts: 565
Location: Massachusetts

PostPosted: Sun May 17, 2015 10:10 am    Post subject: Re: Hacking into flight contols. Reply with quote

Quote:
This question is for Bob-
In the news today it is being reported that a passenger hacked in to
the planes flight controls and made changes, using the entertainment
system network. Do you feel this is possible?
Anyone else have input on this?


Boeing says the entertainment system and the flight controls and avionics are isolated from each other. I believe them.


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www.PerihelionDesign.com
113 Brentwood Drive
Southbridge, MA 01550
(508) 764-2072
emjones(at)charter.net
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lyleapgmc



Joined: 19 Feb 2014
Posts: 57

PostPosted: Sun May 17, 2015 10:44 am    Post subject: Alternator Position Reply with quote

I believe Boeing also.  It would not be sensible to have the two systems integrated in any way. 

I don't believe most of what the news reports say.  My biggest issue is with drones.  The media does not know the difference between a combat equipped drone and a hobby drone.  To them a drone is a drone is a.......  Any of them will wreak havoc and destruction on the world.  I believe this led to the FAA getting there nose under the tent with regard to hobby drones being used commercially.  Someone at the FAA also noticed that some entrepreneurs were making money with hobby sized drones that carried no weapons.  The FAA decided they had to manage these operations to limit the profits to be had.  How can drone operation for a hobby be any safer than operating a drone for some commercial purpose?

 The media sells air time and disaster holds the viewer interest. 

I apologize for stealing the thread but the note about the media got my adrenalin flowing.

Lyle

On 5/17/2015 1:10 PM, Eric M. Jones wrote:

[quote]
Quote:
--> AeroElectric-List message posted by: "Eric M. Jones" <emjones(at)charter.net> (emjones(at)charter.net)
Quote:
This question is for Bob-
In the news today it is being reported that a passenger hacked in to
the planes flight controls and made changes, using the entertainment
system network. Do you feel this is possible?
Anyone else have input on this?


Boeing says the entertainment system and the flight controls and avionics are isolated from each other. I believe them.

--------
Eric M. Jones
www.PerihelionDesign.com
113 Brentwood Drive
Southbridge, MA 01550
(508) 764-2072
emjones(at)charter.net


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=442196#442196

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racerjerry



Joined: 15 Dec 2009
Posts: 202
Location: Deer Park, NY

PostPosted: Mon May 18, 2015 7:14 am    Post subject: Re: Alternator Position / Hacker Reply with quote

I too believe Boeing, BUT...

I am sure that flight controls are well isolated; especially to vulnerable systems, such as in-flight entertainment; however I am not quite so sure about things like engine indicating systems, where erroneous indications could lead pilots to shut down an engine or take other emergency measures that might temporarily decrease their margin of safety.

I personally feel that "criminals' like Mr. Roberts should be placed in a special category for exposing faults - or vulnerabilities where no actual harm is done or intended. Because of profit worries, it would take a very long time [never] for an aircraft manufacturer to admit such a defect in design and we should almost thank such people for exposing these faults before someone with far less scruples acts on them.

Investigate him / pick his brain (& laptop) sentence him to probation under the condition he cooperates fully. Probation means that if he tried any such hair-brained schemes in the future, he would fully serve out his original sentence in the slammer.


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wtmills



Joined: 05 Feb 2007
Posts: 32

PostPosted: Mon May 18, 2015 8:23 am    Post subject: Alternator Position Reply with quote

Very well said.
Bill
SF bay area
Do not archive


Sent via the Samsung Galaxy Note® II, an AT&T 4G LTE smartphone

-------- Original message --------
From: racerjerry
Date:05/18/2015 8:14 AM (GMT-08:00)
To: aeroelectric-list(at)matronics.com
Subject: AeroElectric-List: Re: Alternator Position
--> AeroElectric-List message posted by: "racerjerry" <gnking2(at)verizon.net>

I too believe Boeing, BUT...

I am sure that flight controls are well isolated; especially to vulnerable systems, such as in-flight entertainment; however I am not quite so sure about things like engine indicating systems, where erroneous indications could lead pilots to shut  down an engine or take other emergency measures that might temporarily decrease their margin of safety.

I personally feel that "criminals' like Mr. Roberts should be placed in a special category for exposing faults - or vulnerabilities where no actual harm is done or intended.  Because of profit worries, it would take a very long time [never] for an aircraft manufacturer to admit such a defect in design and we should almost thank such people for exposing these faults before someone with far less scruples acts on them.

Investigate him / pick his brain (& laptop) sentence him to probation under the condition he cooperates fully.   Probation means that if he tried any such hair-brained schemes in the future, he would fully serve out his original sentence in the slammer.

--------
Jerry King


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=442232#442232

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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Mon May 18, 2015 9:34 am    Post subject: Alternator Position Reply with quote

I don't think it's too far fetched. These days so many companies
are negligent in isolating systems. It doesn't take much to
get 2 systems inadvertently tied together. If you think about
the entertainment system, that may need access to the SATCOM
link. But so would potentially many other things on the
plane. So once you have a system like that where other
systems utilize it, you have potential for hopping from
one system to another. I'm an IT person myself, and from
everything I've been able to read so far, I personally think it
sounds legit. And, I think that all the aviation players in
the mess will do their best to cover it up or make it go
away a.s.a.p. But, the fact that the hacker was very
forthcoming, and had good intentions, is a big bonus. Imagine
the situation where someone DIDN'T make this known but
other hackers found out. The consequences are serious.
So if I were the FBI, I'd be asking him to prove it, and in
fact I'd send a couple agents up with him and have him
demonstrate it. And if it is proven true, I'd be begging
him to help learn as much as possible so it can be fixed.
If it is true, I hope he receives NO punishment. He
I'm sure learned the lesson enough already not to screw
with flight controls or engines. Had he just found something
smaller to mess with, to test his theory, he may not be
facing the same issues. Either way, in the end if this
is a real problem, it's a good thing to expose it. Far
too many companies and engineers do not think about security
when designing systems, and this will be a good wakeup
call. If it's a hoax, throw him in the slammer for
a while. But right now, my bet is on it being legit.
Tim
On 5/18/2015 10:14 AM, racerjerry wrote:
Quote:

<gnking2(at)verizon.net>

I too believe Boeing, BUT...

I am sure that flight controls are well isolated; especially to
vulnerable systems, such as in-flight entertainment; however I am not
quite so sure about things like engine indicating systems, where
erroneous indications could lead pilots to shut down an engine or
take other emergency measures that might temporarily decrease their
margin of safety.

I personally feel that "criminals' like Mr. Roberts should be placed
in a special category for exposing faults - or vulnerabilities where
no actual harm is done or intended. Because of profit worries, it
would take a very long time [never] for an aircraft manufacturer to
admit such a defect in design and we should almost thank such people
for exposing these faults before someone with far less scruples acts
on them.

Investigate him / pick his brain (& laptop) sentence him to probation
under the condition he cooperates fully. Probation means that if he
tried any such hair-brained schemes in the future, he would fully
serve out his original sentence in the slammer.

-------- Jerry King


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=442232#442232


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lyleapgmc



Joined: 19 Feb 2014
Posts: 57

PostPosted: Mon May 18, 2015 9:54 am    Post subject: Alternator Position Reply with quote

Now AVweb has taken up the torch.  The FBI has served warrants on Mr. Roberts who claims to have accessed the flight and engine controls of a 737 through the television system by connecting his laptop to the outlet that provides the TV signal to the seat back television. 

http://www.avweb.com/eletter/archives/101/3055-full.html?ET=avweb:e3055:223146a:&st=email#224098

The FBI is a government agency so we have to .................... supply your own last words.

i read this on the internet so it must be true.

On 5/18/2015 10:14 AM, racerjerry wrote:

[quote]
Quote:
--> AeroElectric-List message posted by: "racerjerry" <gnking2(at)verizon.net> (gnking2(at)verizon.net)

I too believe Boeing, BUT...

I am sure that flight controls are well isolated; especially to vulnerable systems, such as in-flight entertainment; however I am not quite so sure about things like engine indicating systems, where erroneous indications could lead pilots to shut down an engine or take other emergency measures that might temporarily decrease their margin of safety.

I personally feel that "criminals' like Mr. Roberts should be placed in a special category for exposing faults - or vulnerabilities where no actual harm is done or intended. Because of profit worries, it would take a very long time [never] for an aircraft manufacturer to admit such a defect in design and we should almost thank such people for exposing these faults before someone with far less scruples acts on them.

Investigate him / pick his brain (& laptop) sentence him to probation under the condition he cooperates fully. Probation means that if he tried any such hair-brained schemes in the future, he would fully serve out his original sentence in the slammer.

--------
Jerry King


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=442232#442232

[b]


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kenryan



Joined: 20 Oct 2009
Posts: 426

PostPosted: Mon May 18, 2015 9:57 am    Post subject: Alternator Position Reply with quote

If he's telling the truth, he should be given a medal and a substantial monetary reward.

On Mon, May 18, 2015 at 8:47 AM, Tim Olson <Tim(at)myrv10.com (Tim(at)myrv10.com)> wrote:
[quote]--> AeroElectric-List message posted by: Tim Olson <Tim(at)myrv10.com (Tim(at)myrv10.com)>

I don't think it's too far fetched.  These days so many companies
are negligent in isolating systems.  It doesn't take much to
get 2 systems inadvertently tied together.  If you think about
the entertainment system, that may need access to the SATCOM
link.  But so would potentially many other things on the
plane.  So once you have a system like that where other
systems utilize it, you have potential for hopping from
one system to another.  I'm an IT person myself, and from
everything I've been able to read so far, I personally think it
sounds legit.  And, I think that all the aviation players in
the mess will do their best to cover it up or make it go
away a.s.a.p.  But, the fact that the hacker was very
forthcoming, and had good intentions, is a big bonus.  Imagine
the situation where someone DIDN'T make this known but
other hackers found out.  The consequences are serious.
So if I were the FBI, I'd be asking him to prove it, and in
fact I'd send a couple agents up with him and have him
demonstrate it.  And if it is proven true, I'd be begging
him to help learn as much as possible so it can be fixed.
If it is true, I hope he receives NO punishment.  He
I'm sure learned the lesson enough already not to screw
with flight controls or engines. Had he just found something
smaller to mess with, to test his theory, he may not be
facing the same issues.  Either way, in the end if this
is a real problem, it's a good thing to expose it.  Far
too many companies and engineers do not think about security
when designing systems, and this will be a good wakeup
call.   If it's a hoax, throw him in the slammer for
a while.  But right now, my bet is on it being legit.
Tim


On 5/18/2015 10:14 AM, racerjerry wrote:
Quote:
--> AeroElectric-List message posted by: "racerjerry"
<gnking2(at)verizon.net (gnking2(at)verizon.net)>

I too believe Boeing, BUT...

I am sure that flight controls are well isolated; especially to
vulnerable systems, such as in-flight entertainment; however I am not
quite so sure about things like engine indicating systems, where
erroneous indications could lead pilots to shut  down an engine or
take other emergency measures that might temporarily decrease their
margin of safety.

I personally feel that "criminals' like Mr. Roberts should be placed
in a special category for exposing faults - or vulnerabilities where
no actual harm is done or intended.  Because of profit worries, it
would take a very long time [never] for an aircraft manufacturer to
admit such a defect in design and we should almost thank such people
for exposing these faults before someone with far less scruples acts
on them.

Investigate him / pick his brain (& laptop) sentence him to probation
under the condition he cooperates fully.   Probation means that if he
tried any such hair-brained schemes in the future, he would fully
serve out his original sentence in the slammer.

-------- Jerry King




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