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Data acquisition tools?

 
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paulf(at)hughes.net
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PostPosted: Wed Jun 10, 2015 7:27 am    Post subject: Data acquisition tools? Reply with quote

Our local EAA chapter is looking to invest in something that can do data acquisition on a flying aircraft.  I figured this group would be a good place to start.  Technology in this area seems to be moving quickly, so it seems like there has to be a valid solution that we could try.

What we'd like is something we could temporarily mount in the engine compartment, gather data, and then extract the data after the flight.  We don't think we need to have real time information in the cockpit, since this would be a diagnostic tool, not a flight management tool.

Here's some of the things we've talked about:
  1. temperature probes - able to read temperatures from ambient (maybe looking for carb ice), up through oil temperatures (~250F), and maybe up to cylinder temps (~450F). 
  2. pressure probes - able to measure manifold pressure, air pressure inside the cowl top and bottom
  3. Volt/amp probes - to diagnose in flight electrical issues
  4. Vibration probes - not sure how we would use this, but something we thought ought to be on the list
  5. Others?

I'm guessing we'd like something that can record 4-8 channels of data.  I'm not sure where the price points are, but we'd like more than two and probably less than 20!  Also if multiple tools are needed (one for temperature, another for pressure for example), that would be fine as well.  We're not Boeing - just an EAA chapter working on homebuilt airplanes, so we don't need the top of the line solution.  But if the Aeroelectric mailing list has taught me anything, it is the value of having accurate data,  so we'd like something reliable.

What do you all think?

Thanks in advance for any opinions!

Paul A. Fisher
Q-200 N17PF
RV7A N18PF
[quote][b]


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yellowduckduo(at)gmail.co
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PostPosted: Wed Jun 10, 2015 8:00 am    Post subject: Data acquisition tools? Reply with quote

http://www.dataq.com/products/di-145/#ordernow
That is about the best deal I've seen. Much cheaper and easier than what
I use. The software for display and analysis is almost more important
than what hardware you select.
Ken

On 10/06/2015 11:25 AM, Paul A. Fisher wrote:
Quote:
Our local EAA chapter is looking to invest in something that can do
data acquisition on a flying aircraft. I figured this group would be
a good place to start. Technology in this area seems to be moving
quickly, so it seems like there has to be a valid solution that we
could try.

What we'd like is something we could temporarily mount in the engine
compartment, gather data, and then extract the data after the flight.
We don't think we need to have real time information in the cockpit,
since this would be a diagnostic tool, not a flight management tool.

Here's some of the things we've talked about:

1. temperature probes - able to read temperatures from ambient (maybe
looking for carb ice), up through oil temperatures (~250F), and
maybe up to cylinder temps (~450F).
2. pressure probes - able to measure manifold pressure, air pressure
inside the cowl top and bottom
3. Volt/amp probes - to diagnose in flight electrical issues
4. Vibration probes - not sure how we would use this, but something
we thought ought to be on the list
5. Others?

I'm guessing we'd like something that can record 4-8 channels of
data. I'm not sure where the price points are, but we'd like more
than two and probably less than 20! Also if multiple tools are needed
(one for temperature, another for pressure for example), that would be
fine as well. We're not Boeing - just an EAA chapter working on
homebuilt airplanes, so we don't need the top of the line solution.
But if the Aeroelectric mailing list has taught me anything, it is the
value of having accurate data, so we'd like something reliable.

What do you all think?

Thanks in advance for any opinions!

Paul A. Fisher
Q-200 N17PF
RV7A N18PF

*
*


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kjashton(at)vnet.net
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PostPosted: Wed Jun 10, 2015 8:27 am    Post subject: Data acquisition tools? Reply with quote

Most of these parameters could be measured by conventional instruments. Try this search in google images for measuring cowl pressures: site:vansairforce.com piccolo tubes horton
-kent

On Jun 10, 2015, at 11:25 AM, Paul A. Fisher <paulf(at)hughes.net (paulf(at)hughes.net)> wrote:
[quote] Our local EAA chapter is looking to invest in something that can do data acquisition on a flying aircraft. I figured this group would be a good place to start. Technology in this area seems to be moving quickly, so it seems like there has to be a valid solution that we could try.

What we'd like is something we could temporarily mount in the engine compartment, gather data, and then extract the data after the flight. We don't think we need to have real time information in the cockpit, since this would be a diagnostic tool, not a flight management tool.

Here's some of the things we've talked about:
  1. temperature probes - able to read temperatures from ambient (maybe looking for carb ice), up through oil temperatures (~250F), and maybe up to cylinder temps (~450F).
  2. pressure probes - able to measure manifold pressure, air pressure inside the cowl top and bottom
  3. Volt/amp probes - to diagnose in flight electrical issues
  4. Vibration probes - not sure how we would use this, but something we thought ought to be on the list
  5. Others?

I'm guessing we'd like something that can record 4-8 channels of data. I'm not sure where the price points are, but we'd like more than two and probably less than 20! Also if multiple tools are needed (one for temperature, another for pressure for example), that would be fine as well. We're not Boeing - just an EAA chapter working on homebuilt airplanes, so we don't need the top of the line solution. But if the Aeroelectric mailing list has taught me anything, it is the value of having accurate data, so we'd like something reliable.

What do you all think?

Thanks in advance for any opinions!

Paul A. Fisher
Q-200 N17PF
RV7A N18PF
Quote:


[b]


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paulf(at)hughes.net
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PostPosted: Thu Jun 11, 2015 8:11 am    Post subject: Data acquisition tools? Reply with quote

Thanks for the pointer. This looks promising!
- Paul

On 6/10/2015 10:59 AM, C&K wrote:
Quote:


http://www.dataq.com/products/di-145/#ordernow
That is about the best deal I've seen. Much cheaper and easier than
what I use. The software for display and analysis is almost more
important than what hardware you select.
Ken



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nuckolls.bob(at)aeroelect
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PostPosted: Thu Jun 11, 2015 12:50 pm    Post subject: Data acquisition tools? Reply with quote

At 10:25 AM 6/10/2015, you wrote:
Quote:
Our local EAA chapter is looking to invest in something that can do data acquisition on a flying aircraft. I figured this group would be a good place to start. Technology in this area seems to be moving quickly, so it seems like there has to be a valid solution that we could try.


Take a look at this product . . .

http://tinyurl.com/n3roz5z

I've used perhaps a dozen different pc base DAS
products over the last 20 years. Every year you
can do more for less.

This particular offering comes with an excellent
graphical user interface to boot!

The downside is that while it records a LOT of
data channels, it is hardware limited to 0-5 volt
analog inputs. This means that for most measurements
you'll need to craft some signal conditioning.

Somewhere in the archives, I have a 6 or 8 channel
amplifier board that mounts instrumentation amps
and a component 'patch' area to install components
that set gain and frequency roll off. The instrumentation
amps even let you read 50mv, high-side shunts.

I'll see if I can find it . . .

I used a similar system to record some strain-gage
data on a trim system failure investigation back
about 1992. That DAS cost $100 and didn't have
a GUI . . . had to massage the data in Excel/AutoCAD
In this case, the singing and dancing side of
the DAS hardware and software is dirt cheap.
There will be some dish washing to take care
of before it's a broadly useful system.



Bob . . . [quote][b]


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paulf(at)hughes.net
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PostPosted: Thu Jun 11, 2015 1:27 pm    Post subject: Data acquisition tools? Reply with quote

Thanks Bob.  I would be interested if you find your amplifier board description.  This looks cheap enough to buy just to play with it to see what it can do!

 - Paul

On 6/11/2015 3:49 PM, Robert L. Nuckolls, III wrote:

[quote] At 10:25 AM 6/10/2015, you wrote:
Quote:
Our local EAA chapter is looking to invest in something that can do data acquisition on a flying aircraft.  I figured this group would be a good place to start.  Technology in this area seems to be moving quickly, so it seems like there has to be a valid solution that we could try.


   Take a look at this product . . .

http://tinyurl.com/n3roz5z

   I've used perhaps a dozen different pc base DAS
   products over the last 20 years. Every year you
   can do more for less.

   This particular offering comes with an excellent
   graphical user interface to boot!

   The downside is that while it records a LOT of
   data channels, it is hardware limited to 0-5 volt
   analog inputs. This means that for most measurements
   you'll need to craft some signal conditioning.

   Somewhere in the archives, I have a 6 or 8 channel
   amplifier board that mounts instrumentation amps
   and a component 'patch' area to install components
   that set gain and frequency roll off. The instrumentation
   amps even let you read 50mv, high-side shunts.

   I'll see if I can find it . . .

   I used a similar system to record some strain-gage
   data on a trim system failure investigation back
   about 1992. That DAS cost $100 and didn't have
   a GUI . . . had to massage the data in Excel/AutoCAD
   In this case, the singing and dancing side of
   the DAS hardware and software is dirt cheap.
   There will be some dish washing to take care
   of before it's a broadly useful system.   



  Bob . . .
[b]


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ceengland7(at)gmail.com
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PostPosted: Thu Jun 11, 2015 3:52 pm    Post subject: Data acquisition tools? Reply with quote

On 6/11/2015 3:49 PM, Robert L. Nuckolls, III wrote:

Quote:
At 10:25 AM 6/10/2015, you wrote:
Quote:
Our local EAA chapter is looking to invest in something that can do data acquisition on a flying aircraft.  I figured this group would be a good place to start.  Technology in this area seems to be moving quickly, so it seems like there has to be a valid solution that we could try.


   Take a look at this product . . .

http://tinyurl.com/n3roz5z

   I've used perhaps a dozen different pc base DAS
   products over the last 20 years. Every year you
   can do more for less.

   This particular offering comes with an excellent
   graphical user interface to boot!

   The downside is that while it records a LOT of
   data channels, it is hardware limited to 0-5 volt
   analog inputs. This means that for most measurements
   you'll need to craft some signal conditioning.

   Somewhere in the archives, I have a 6 or 8 channel
   amplifier board that mounts instrumentation amps
   and a component 'patch' area to install components
   that set gain and frequency roll off. The instrumentation
   amps even let you read 50mv, high-side shunts.

   I'll see if I can find it . . .

   I used a similar system to record some strain-gage
   data on a trim system failure investigation back
   about 1992. That DAS cost $100 and didn't have
   a GUI . . . had to massage the data in Excel/AutoCAD
   In this case, the singing and dancing side of
   the DAS hardware and software is dirt cheap.
   There will be some dish washing to take care
   of before it's a broadly useful system.   



  Bob . . .
From down under:

http://geoffg.net/tft-maximite.html
(lots of variations, too, with/without a screen)

and from around there:

http://www.ebay.com/itm/280916642088?_trksid=p2060353.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

Haven't used either one, but the Maximite is being used as an engine monitor by an Aussie running a rotary engine. I've got one of the ebay usb stick DACs, but haven't had time to actually play with it. Looks pretty easy to use with an android tablet, which is why I went ahead & bought one.

Charlie
[quote][b]


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nuckolls.bob(at)aeroelect
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PostPosted: Fri Jun 12, 2015 6:01 am    Post subject: Data acquisition tools? Reply with quote

At 04:25 PM 6/11/2015, you wrote:
Quote:
Thanks Bob. I would be interested if you find your amplifier board description. This looks cheap enough to buy just to play with it to see what it can do!

You got that right. In fact, even if I can't
find the original (I think it had a d-sub
input and ribbon cable output to my $100
fast-das) I think I'll whip out another version
with a hole pattern that will accept that $15
eBay product.

If your guys are willing to put up the hardware
with wings, I'll put up the electron-pushers.
This is possibly the beginnings of a nice
article for KP.

I've done a lot of this kind of thing . . . on
other people's million dollar airplanes. Given
that I don't have ready access to OBAM aircraft,
it's a rarer opportunity to exploit the trickle-down
possibilities.


Bob . . . [quote][b]


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paulf(at)hughes.net
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PostPosted: Fri Jun 12, 2015 2:00 pm    Post subject: Data acquisition tools? Reply with quote

I'm sure we can find "hardware with wings"!  I've been chasing hot oil temperatures lately, so I have a vested interest in this - which is why I volunteered to investigate tools for our chapter.  If we could make a KP article out of it that would help others, that would be even better!

Let me know how (if) you would like to proceed.

 - Paul

On 6/12/2015 6:59 AM, Robert L. Nuckolls, III wrote:

[quote] At 04:25 PM 6/11/2015, you wrote:
Quote:
Thanks Bob.  I would be interested if you find your amplifier board description.  This looks cheap enough to buy just to play with it to see what it can do!

   You got that right. In fact, even if I can't
   find the original (I think it had a d-sub
   input and ribbon cable output to my $100
   fast-das) I think I'll whip out another version
   with a hole pattern that will accept that $15
   eBay product.

   If your guys are willing to put up the hardware
   with wings, I'll put up the electron-pushers.
   This is possibly the beginnings of a nice
   article for KP.

   I've done a lot of this kind of thing . . . on
   other people's million dollar airplanes. Given
   that I don't have ready access to OBAM aircraft,
   it's a rarer opportunity to exploit the trickle-down
   possibilities.


  Bob . . .
Quote:

[b]


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PostPosted: Sat Jun 13, 2015 8:16 pm    Post subject: Data acquisition tools? Reply with quote

At 04:58 PM 6/12/2015, you wrote:
Quote:
I'm sure we can find "hardware with wings"! I've been chasing hot oil temperatures lately, so I have a vested interest in this - which is why I volunteered to investigate tools for our chapter. If we could make a KP article out of it that would help others, that would be even better!

Let me know how (if) you would like to proceed.

I've got one of those pic-stix around here
somewhere. It's embedded in some tool I built
a couple years ago. Ordered another one
just to make sure I'll have one handy to
get the pin-out dimensions. I can put a matching
pattern on a 'motor board' that mounts the
signal conditioning and d-sub interface.

I'm thinking about two, balanced inputs
capable of reading small signals on a large
common mode . . . like ammeter shunts.
Two channels of K thermocouple inputs. A couple
of 0-5v inputs. It would be helpful to develop
a list of probable measurement tasks . . . make
sure we have an signal input port tailored
to task.




Bob . . . [quote][b]


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yellowduckduo(at)gmail.co
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PostPosted: Sun Jun 14, 2015 3:37 am    Post subject: Data acquisition tools? Reply with quote

I believe this USB stick has to be connected to a laptop to record data.
Is there a cheap dedicated USB port recorder that would record a few
hours of data for later analysis on a laptop? Perhaps even a loop
recorder that could be pulled after an event or for trend monitoring.
Occasionally I would have liked to look at the data from a previous flight.

In my case, I already have the data that interests me available from the
EIS via an RS232 port but it is not recorded unless I run my laptop in
flight which is not practical on every flight. I do have a cobbled
together standalone data recorder for temporary specific items. Data
display and analysis is quite time consuming with the affordable or free
software that I'm aware of though.

Ken

On 14/06/2015 12:14 AM, Robert L. Nuckolls, III wrote:
Quote:
At 04:58 PM 6/12/2015, you wrote:
> I'm sure we can find "hardware with wings"! I've been chasing hot
> oil temperatures lately, so I have a vested interest in this - which
> is why I volunteered to investigate tools for our chapter. If we
> could make a KP article out of it that would help others, that would
> be even better!
>
> Let me know how (if) you would like to proceed.

I've got one of those pic-stix around here
somewhere. It's embedded in some tool I built
a couple years ago. Ordered another one
just to make sure I'll have one handy to
get the pin-out dimensions. I can put a matching
pattern on a 'motor board' that mounts the
signal conditioning and d-sub interface.

I'm thinking about two, balanced inputs
capable of reading small signals on a large
common mode . . . like ammeter shunts.
Two channels of K thermocouple inputs. A couple
of 0-5v inputs. It would be helpful to develop
a list of probable measurement tasks . . . make
sure we have an signal input port tailored
to task.
Bob . . .



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nuckolls.bob(at)aeroelect
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PostPosted: Sun Jun 14, 2015 9:21 am    Post subject: Data acquisition tools? Reply with quote

At 06:35 AM 6/14/2015, you wrote:
Quote:
--> AeroElectric-List message posted by: C&K <yellowduckduo(at)gmail.com>

I believe this USB stick has to be connected to a laptop to record data.

Yes . . .

Quote:
Is there a cheap dedicated USB port recorder that would record a few hours of data for later analysis on a laptop? Perhaps even a loop recorder that could be pulled after an event or for trend monitoring. Occasionally I would have liked to look at the data from a previous flight.

It depends . . .

There are stand-alone "USB Data Loggers"
tailored to a variety of tasks. E.g.

http://tinyurl.com/q2o97dd

depending on the kind of signal, conditioning
of that signal necessary to port it to the data
logger (the range, resolution, sample rate)
and number of channels, the general answer to
your question is yes.


Bob . . . [quote][b]


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pestar



Joined: 11 Apr 2007
Posts: 61
Location: Auckland, New Zealand

PostPosted: Sun Jun 14, 2015 4:02 pm    Post subject: Re: Data acquisition tools? Reply with quote

Got to http://www.ikalogic.com/ and have a look. I use the Scanalogic-2 20 MHz Logic Analyzer in my hangar for monitoring and analysing data. They have a newer unit now available, faster and more channels.

Cheers Peter


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