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Gap seals

 
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Flylawnchairs



Joined: 04 Jul 2015
Posts: 10

PostPosted: Tue Jan 26, 2016 3:49 pm    Post subject: Gap seals Reply with quote

Hi all, I've bee slowly and intermittently working on my mk3xtra and have wondered about using the aluminum hinge that attaches the flaperon to the trailing edge of the wing going the the whole distance from inboard to outboard. Does anyone think this would eliminate the need for the 3m tape supplied in the kit ?

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rickofudall



Joined: 19 Sep 2009
Posts: 1392
Location: Udall, KS, USA

PostPosted: Tue Jan 26, 2016 4:17 pm    Post subject: Gap seals Reply with quote

It's your experiment, but either fabric or tape gap seals are less expensive than all that hinge (which is NOT intended to attach control surfaces by the way) and decreases the number of holes in the rear wing spars and the leading edge of the control surfaces. My two cents.

Rick Girard
Before someone starts in, look up the specs for MS20257 rolled hinge and MS20001 Extruded (structural) Hinge. Just sayin'
On Tue, Jan 26, 2016 at 5:49 PM, Flylawnchairs <Flylawnchairs(at)gmail.com (Flylawnchairs(at)gmail.com)> wrote:
Quote:
--> Kolb-List message posted by: "Flylawnchairs" <Flylawnchairs(at)gmail.com (Flylawnchairs(at)gmail.com)>

Hi all, I've bee slowly and intermittently working on my mk3xtra and have wondered about using the aluminum hinge that attaches the flaperon to the trailing edge of the wing going the the whole distance from inboard to outboard. Does anyone think this would eliminate the need for the 3m tape supplied in the kit ?




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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Tue Jan 26, 2016 5:05 pm    Post subject: Gap seals Reply with quote

Doesn't take much hinge to hang an aileron and flap.

Piano hinges may not have been designed for control surface hinges, but they have served us, in the Kolb world, well.

The trailing edge of the wing and the leading edge of the flap and aileron flex quite a bit in flight. Never tried to see if I could actually see them flex in flight, but it can be done on the ground. 

Full span hinges will begin binding as soon as they begin getting out of column.  Would it be a problem?  I don't know.  Is there enough flex in the wing and control surfaces to bind up a full span hinge?  I don't know that either.

Best go by the plans on size and number of hinges, in my humble opinion.

I have Polyester Dacron fabric seals that were installed on my MKIII in 1992.  They are still serviceable after 24 years and 3,300+ hours.  Takes a little longer and is a little more difficult to go this route, but the end result produces the best gap seal.

john h
mkIII
Titus, Alabama



From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Richard Girard
Sent: Tuesday, January 26, 2016 6:17 PM
To: kolb-list(at)matronics.com
Subject: Re: Gap seals


It's your experiment, but either fabric or tape gap seals are less expensive than all that hinge (which is NOT intended to attach control surfaces by the way) and decreases the number of holes in the rear wing spars and the leading edge of the control surfaces. My two cents.


Rick Girard



Before someone starts in, look up the specs for MS20257 rolled hinge and MS20001 Extruded (structural) Hinge. Just sayin'

On Tue, Jan 26, 2016 at 5:49 PM, Flylawnchairs <Flylawnchairs(at)gmail.com (Flylawnchairs(at)gmail.com)> wrote:
--> Kolb-List message posted by: "Flylawnchairs" <Flylawnchairs(at)gmail.com (Flylawnchairs(at)gmail.com)>

Hi all, I've bee slowly and intermittently working on my mk3xtra and have wondered about using the aluminum hinge that attaches the flaperon to the trailing edge of the wing going the the whole distance from inboard to outboard. Does anyone think this would eliminate the need for the 3m tape supplied in the kit ?


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=452324#452324

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r> > w.buildersbooks.com" rel="noreferrer" target="_blank">www.buildersbooks.com
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-Matt Dralle, List Admin.
===========
-List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Kolb-List
===========
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eferrer" target="_blank">http://forums.matronics.com
===========
b Site -
-Matt Dralle, List Admin.
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===========


-- “Blessed are the cracked, for they shall let in the light.” Groucho Marx


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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ceengland7(at)gmail.com
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PostPosted: Tue Jan 26, 2016 7:56 pm    Post subject: Gap seals Reply with quote

Rick mentions a question worth asking about extra holes in the spar. Having said that, the 2 seat RV's use full length piano hinge for the flaps. IIRC, some of the Zenith products use them for aileron hinges.

FWIW,

Charlie

On 1/26/2016 7:04 PM, John Hauck wrote:

Quote:
<![endif]--> <![endif]-->
Doesn't take much hinge to hang an aileron and flap.
 
Piano hinges may not have been designed for control surface hinges, but they have served us, in the Kolb world, well.
 
The trailing edge of the wing and the leading edge of the flap and aileron flex quite a bit in flight. Never tried to see if I could actually see them flex in flight, but it can be done on the ground. 
 
Full span hinges will begin binding as soon as they begin getting out of column.  Would it be a problem?  I don't know.  Is there enough flex in the wing and control surfaces to bind up a full span hinge?  I don't know that either.
 
Best go by the plans on size and number of hinges, in my humble opinion.
 
I have Polyester Dacron fabric seals that were installed on my MKIII in 1992.  They are still serviceable after 24 years and 3,300+ hours.  Takes a little longer and is a little more difficult to go this route, but the end result produces the best gap seal.
 
john h
mkIII
Titus, Alabama
 
 
 
From: owner-kolb-list-server(at)matronics.com (owner-kolb-list-server(at)matronics.com) [mailto:owner-kolb-list-server(at)matronics.com (owner-kolb-list-server(at)matronics.com)] On Behalf Of Richard Girard
Sent: Tuesday, January 26, 2016 6:17 PM
To: kolb-list(at)matronics.com (kolb-list(at)matronics.com)
Subject: Re: Gap seals

 
It's your experiment, but either fabric or tape gap seals are less expensive than all that hinge (which is NOT intended to attach control surfaces by the way) and decreases the number of holes in the rear wing spars and the leading edge of the control surfaces. My two cents.
 

Rick Girard

 

Before someone starts in, look up the specs for MS20257 rolled hinge and MS20001 Extruded (structural) Hinge. Just sayin'


 
On Tue, Jan 26, 2016 at 5:49 PM, Flylawnchairs <Flylawnchairs(at)gmail.com (Flylawnchairs(at)gmail.com)> wrote:
--> Kolb-List message posted by: "Flylawnchairs" <[url=mailto:Flylawnchairs(at)gmail.com]Flylawnchairs(at)gmail.com (Flylawnchairs(at)gmail.com)[/url]>

Hi all, I've bee slowly and intermittently working on my mk3xtra and have wondered about using the aluminum hinge that attaches the flaperon to the trailing edge of the wing going the the whole distance from inboard to outboard. Does anyone think this would eliminate the need for the 3m tape supplied in the kit ?




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=452324#452324






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byoungplumbing(at)gmail.c
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PostPosted: Tue Jan 26, 2016 10:03 pm    Post subject: Gap seals Reply with quote

I think that if I were to use full length hinges,  I would install them in such a way that they never go straight even at full deflection of the control surfaces.  that way they can't lock up on you.
Boyd Young


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Flylawnchairs



Joined: 04 Jul 2015
Posts: 10

PostPosted: Wed Jan 27, 2016 9:03 am    Post subject: Re: Gap seals Reply with quote

Thanks for the input guys, think I'll just use the required amount of hinge and call it good. Even though all that flexing really bothers me, I think John has a point about it working fine for 3300 hours.
Cheers, Gene Wilson


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Jan 27, 2016 11:12 am    Post subject: Gap seals Reply with quote

Probably didn't make myself clear, as usual.

Any flexing is not noticeable. My description would have fit a Challenger
wing much better than Homer Kolb's wing. Do not let the minute flex bother
you.

john h
Titus, Alabama


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Richard Pike



Joined: 09 Jan 2006
Posts: 1670
Location: Blountville, Tennessee

PostPosted: Wed Jan 27, 2016 5:47 pm    Post subject: Re: Gap seals Reply with quote

I think all the Kolbs have a solid hinge at the root, and piano hinges along the rest of the wing, and typically the tips have a bit of flex from the piano hinges. If you want the aileron tip end to be solid with no flex: you know those stainless L hinges that are used to secure the leading edge of the horizontal stab? Buy 8 extra stainless L hinges and use them as tip aileron hinges and the flex will go away. Not that I think it matters; but if it matters to you...
http://oh2fly.net/oldpoops/pg8.htm


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Richard Pike
Kolb MKIII N420P (420ldPoops)
Kingsport, TN 3TN0

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mojavjoe



Joined: 23 Dec 2013
Posts: 64

PostPosted: Wed Jan 27, 2016 8:03 pm    Post subject: Gap seals Reply with quote

While my Firestar doesn't have flaps, my ailerons have hinge the length of the aileron, not however from the inside edge of the aileron to the wing root and I think this a very good gap seal.

From: "Flylawnchairs" <Flylawnchairs(at)gmail.com>
To: "kolb-list" <kolb-list(at)matronics.com>
Sent: Tuesday, January 26, 2016 6:49:20 PM
Subject: Gap seals
--> Kolb-List message posted by: "Flylawnchairs" <Flylawnchairs(at)gmail.com>
Hi all, I've bee slowly and intermittently working on my mk3xtra and have wondered about using the aluminum hinge that attaches the flaperon to the trailing edge of the wing going the the whole distance from inboard to outboard. Does anyone think this would eliminate the need for the 3m tape supplied in the kit ?
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=452324#452324


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