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AEC2006 line filter

 
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Jedge



Joined: 31 Mar 2016
Posts: 1
Location: UK

PostPosted: Fri Apr 01, 2016 12:19 am    Post subject: AEC2006 line filter Reply with quote

As the AEC2006 line filter has been discontinued, I was wondering if the
values for the components are available, especially the toroidal choke.
It was a neat unit, far lighter and much more compact than the old RadioShack one. Several of the aircraft on our field are suffering from alt/ignition noise from the jabiru engines and a line filter to clean up the
power supply to the radio may help. So far we have changed the coax from RG58 to RG400, re-routed power cables and installed ferrites, all to no avail.


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user9253



Joined: 28 Mar 2008
Posts: 1920
Location: Riley TWP Michigan

PostPosted: Fri Apr 01, 2016 4:36 am    Post subject: Re: AEC2006 line filter Reply with quote

Noise filter:
http://www.aeroelectric.com/articles/filter/RS_Noise_Filters.pdf


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user9253



Joined: 28 Mar 2008
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Location: Riley TWP Michigan

PostPosted: Fri Apr 01, 2016 4:46 am    Post subject: Re: AEC2006 line filter Reply with quote

"it's a 99% sure bet that adding a filter is not going to do the job"
http://forum.matronics.com/viewtopic.php?t=16761065&sid=a41db49827ad23c5eefc5cad291ea0ed


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user9253



Joined: 28 Mar 2008
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PostPosted: Fri Apr 01, 2016 4:53 am    Post subject: Re: AEC2006 line filter Reply with quote

There is DC to DC voltage converter on eBay for $13.24
http://tinyurl.com/jnjj9hj
Would it work to eliminate noise?
Joe


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PostPosted: Fri Apr 01, 2016 5:19 am    Post subject: AEC2006 line filter Reply with quote

On 4/1/2016 7:36 AM, user9253 wrote:
Quote:


Noise filter:
http://www.aeroelectric.com/articles/filter/RS_Noise_Filters.pdf

--------
Joe Gores
For low current demand devices:


If you're a scrounger, consider the crossover network from an old
loudspeaker. They will likely be physically bigger (the inductors are
typically air core instead of iron core), but close to free. Inductors
should be in the range as the filters Bob described in the article. DC
resistance might be a bit higher unless you're cannibalizing a large,
high power speaker. Capacitors might well be a bit higher in capacity.

Google 'loudspeaker crossover design' to get an idea of potential
component values. Most speaker components are either 4 or 8 ohms these
days, and a 2 way speaker will cross over at somewhere between 500 and
2500 HZ. A 3 way will cross over at ~400-1000 HZ, and at ~1500-4000 HZ.

Charlie


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PostPosted: Fri Apr 01, 2016 6:08 am    Post subject: AEC2006 line filter Reply with quote

This thread seems to cover mostly Alternator noise...what can be done about ignition noise?
I have just redone the mags, new p leads appropriately earthed on the mag side only, and some of those automotive style leads that are not screened. Continental IO 470.
At 2000 rpm it is like the noise generator turns on.
Are we in the same noise spectrum here?


On 1 April 2016 at 15:20, Charlie England <ceengland7(at)gmail.com (ceengland7(at)gmail.com)> wrote:
Quote:
--> AeroElectric-List message posted by: Charlie England <ceengland7(at)gmail.com (ceengland7(at)gmail.com)>

On 4/1/2016 7:36 AM, user9253 wrote:
Quote:
--> AeroElectric-List message posted by: "user9253" <fransew(at)gmail.com (fransew(at)gmail.com)>

Noise filter:
http://www.aeroelectric.com/articles/filter/RS_Noise_Filters.pdf

--------
Joe Gores
For low current demand devices:

If you're a scrounger, consider the crossover network from an old loudspeaker. They will likely be physically bigger (the inductors are typically air core instead of iron core), but close to free. Inductors should be in the range as the filters Bob described in the article. DC resistance might be a bit higher unless you're cannibalizing a large, high power speaker. Capacitors might well be a bit higher in capacity.

Google 'loudspeaker crossover design' to get an idea of potential component values. Most speaker components are either 4 or 8 ohms these days, and a 2 way speaker will cross over at somewhere between 500 and 2500 HZ. A 3 way will cross over at ~400-1000 HZ, and at ~1500-4000 HZ.

Charlie

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PostPosted: Fri Apr 01, 2016 6:44 am    Post subject: AEC2006 line filter Reply with quote

At 03:19 AM 4/1/2016, you wrote:
Quote:
--> AeroElectric-List message posted by: "Jedge" <jim(at)celectron.co.uk>

As the AEC2006 line filter has been discontinued, I was wondering if the
values for the components are available, especially the toroidal choke.
It was a neat unit, far lighter and much more compact than the old RadioShack one. Several of the aircraft on our field are suffering from alt/ignition noise from the jabiru engines and a line filter to clean up the
power supply to the radio may help. So far we have changed the coax from RG58 to RG400, re-routed power cables and installed ferrites, all to no avail.

Have you identified the propagation mode for this
noise? You mention alt/ign . . . are you sure you're
suffering effects from both antagonists.

Solving a an electromagnetic compatibility issue
is a bit like playing the board game "Clue". Pour
all the possibilities into one bucket then
work to eliminate them until you're down to
one. Only after you've identified victim/propagation/
antagonist are you ready to explore remedies.

This process is described in chapter 16 of the
'Connection. Tell us what the noise(s) sound
like and what you've done to identify the
antagonist(s). Do the board game switch flipping
and knob twisting described in chapter 16.
Give us all the evidence gathered and we'll
have a MUCH better chance of offering a solution.

The 2006 was originally designed to mitigate
noise EMISSIONS from a particular but popular
brand of turn-coordinator. It has been
helpful in a limited number of other cases
but experience has shown us that adding filters
is usually a 'band-aid' over a design or
installation error.

Keep in mind that for every airplane having
a noise problem, there are thousands of airplanes
that do not have a problem. It follows that
root cause will most likely be found in
the DIFFERENCE between how the problem airplane
is built compared to those that don't have
problems . . . without band-aids.

I've identified the V/P/A configuration for
issues on dozens of airplanes and MOST were
rectified with very simple attention to architecture
and installation basics. The only one I couldn't
whip completely was HF transmitter interference
to various and sundry systems on the Hawkers. A
change of HF antenna system turned the 'hell hole'
on these airplanes into a rough equivalent
of a microwave oven in which we were 'cooking'
accessories designed as far back as 1970 . . .
before the HF system became an issue.

. . . yes, we shipped a goodly number of airplanes
with band-aids on them. This should not be the case
for your airplane.




Bob . . .


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PostPosted: Fri Apr 01, 2016 6:52 am    Post subject: AEC2006 line filter Reply with quote

At 09:06 AM 4/1/2016, you wrote:
Quote:
This thread seems to cover mostly Alternator noise...what can be done about ignition noise?
I have just redone the mags, new p leads appropriately earthed on the mag side only, and some of those automotive style leads that are not screened. Continental IO 470.
At 2000 rpm it is like the noise generator turns on.
Are we in the same noise spectrum here?

You need to identify the propagation mode
first. Radiated or conducted? If conducted,
which wires are affected, power or signal
lines? If RPM sensitive, it might be something
as simple as a poor joint that is agitated by
vibration.



Bob . . .


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user9253



Joined: 28 Mar 2008
Posts: 1920
Location: Riley TWP Michigan

PostPosted: Fri Apr 01, 2016 7:34 am    Post subject: Re: AEC2006 line filter Reply with quote

Any audio signal that gets amplified is very vulnerable to electrical noise. Microphone jacks should be isolated from the airframe and mounted with insulating step washers.

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PostPosted: Fri Apr 01, 2016 11:27 am    Post subject: AEC2006 line filter Reply with quote

Most of the time, dc/dc converters are the noise source. Wink

-------- Original message --------
From: user9253
Date:04/01/2016 7:53 AM (GMT-06:00)
To: aeroelectric-list(at)matronics.com
Subject: AeroElectric-List: Re: AEC2006 line filter
--> AeroElectric-List message posted by: "user9253" <fransew(at)gmail.com>

There is DC to DC voltage converter on eBay for $13.24
http://tinyurl.com/jnjj9hj
Would it work to eliminate noise?
Joe

--------
Joe Gores


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=454415#454415

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user9253



Joined: 28 Mar 2008
Posts: 1920
Location: Riley TWP Michigan

PostPosted: Fri Apr 01, 2016 3:40 pm    Post subject: Re: AEC2006 line filter Reply with quote

You might be correct. I suppose it all depends on the frequency of the oscillator. Many electronic devices have a switching power supply, which I believe the DC to DC converter has. If it operates above the range of human hearing, then I would expect it to be quiet. Of course radio frequency interference is not desirable either.

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PostPosted: Fri Apr 01, 2016 4:22 pm    Post subject: AEC2006 line filter Reply with quote

At 06:40 PM 4/1/2016, you wrote:
Quote:
--> AeroElectric-List message posted by: "user9253" <fransew(at)gmail.com>

You might be correct. I suppose it all depends on the frequency of the oscillator. Many electronic devices have a switching power supply, which I believe the DC to DC converter has. If it operates above the range of human hearing, then I would expect it to be quiet. Of course radio frequency interference is not desirable either.

I've never met a 'barefooted' switchmode power
supply that didn't talk to adjacent radios. Cigar
lighter phone chargers are notorious for their
willingness to trash broadcast signals to your
car radio.

Assuming the designer has the will, any switchmode
power supply can be made EMC friendly . . . it's
done all the time with appropriate filters, careful
attention to board layout and perhaps some RF
tight enclosure. But if somebody simply takes a
design from the app-notes for some power supply
controller chip . . . then I guarantee you that the
circuit would not pass DO-160 conducted and radiated
emissions tests. That's an EXTRA effort above and
beyond making it work.



Bob . . .


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