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EGT Sensors

 
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paul.mcallister



Joined: 09 Jan 2006
Posts: 177
Location: Waukesha, WI USA

PostPosted: Mon Jul 10, 2006 7:07 pm    Post subject: EGT Sensors Reply with quote

Hi all,
 
I have an unusual problem.  I have two EGT sensors installed, one on the front port exhaust and the other on the rear starboard.
 
The probes and the mounts were supplied by Grand Rapids.  The probe mounts are simple screw in devices with a compression gland to secure the probe.  They are made of brass.  The problem I am having is that every 50 hours or so the rear gland unscrews itself.  When I install it, its is really tight to screw in, but it still comes out.  I have replaced it 3 times but it hasn't made any difference, the darn thing still eventually unscrews.  It never happens to the front pipe, which is cooler than the rear one. 
 
Anyone have any ideas on what to do ?.  My first thought is to try and get one made out of stainless steel so the co-efficient of expansion is the same.
 
Thanks,  Paul


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SPurpura(at)aol.com
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PostPosted: Mon Jul 10, 2006 7:18 pm    Post subject: EGT Sensors Reply with quote

Not unusual, mine get loose (at) about 25 hrs

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flyinggpa(at)comcast.net
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PostPosted: Mon Jul 10, 2006 7:35 pm    Post subject: EGT Sensors Reply with quote

Paul
 
Interesting.  It may be hat the engine vibration is doing the unscrewing when the nut is hot. I think I would try to drill it for a safety wire.  That is what safety wire is suppose to fix. See if you can get a angled hole through one side.
 
Just my thoughts. My EGT probes are the clamp on type (912S) and I had to weld a boss on the pipe to prevent it from cracking.

Cliff Shaw
1041 Euclid ave.
Edmonds, WA 98020
425 776 5555
http://www.europaowners.org/WileE
 
 
[quote] ---


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rparigor(at)suffolk.lib.n
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PostPosted: Mon Jul 10, 2006 8:52 pm    Post subject: EGT Sensors Reply with quote

Hello Paul

Quote:
Anyone have any ideas on what to do ?. My first thought is to try and get
one made out of stainless steel so the co-efficient of expansion is the
same.

I can't quite exact visualize what you have, perhaps some general ideas
will help?

Call Grand Rapids and ask them how to secure
If Grand Rapids has no ideas, ask them for a name of someone who does
If the probe bottoms, make sure it contacts uniform, check from no unscrew
to does unscrew
Can you put on front starboard and rear port?
Install a star washer, check McMaster for high temp?
Install a lock washer
Buy (McMaster) if a hex, they have folded up sheet metal hex that allows
you to safety wire
Can you drill and safety wire?
You may want to use a spring instead of, or along with safety wire
Put a clamp on probe and safety wire/spring that
Make a bendable tab, like motorcycles use to secure hub hardware
I never tried it, but perhaps some of the muffler repair paste would turn
to glass and hold into position?
Could you drill and tap the female and install a set screw that could be
safety wired?
If you look close at how a turnbuckle works with the spring clips instead
of safety wiring, you may be able to go in with a precision file, and file
half on the female, and 1/2 on the male and insert a fashioned clip.
McMaster sells wonderful shim washers. they are made up of a gazillion
layers, you select how much you need by splitting with a razor blade. You
could also purchase shims, or shim washers, or shim-stock and make your
own. What i am getting at is if you do the file trick, if you missed by a
little, shim till perfect
Look in McMaster for high temp thread loctite
I have machined a groove on a hex and installed a snap ring, then safety
wired or used a spring on the snap ring

If none of above are suitable, explain exact how probe works, or better
yet take a picture and i will think a bit harder.
Ron Parigoris

You could always put a drop of iodine on the threads, then you will not
have to worry about anyone "EVER" removing. Since you have the bottle out,
put 1 drop on 1 lug nut of each wheel of the neighbors car you hate, about
2 weeks before you put 8 nails under tires (4 propped forward, 4 propped
rear)


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Ivor Phillips



Joined: 16 Jan 2006
Posts: 253
Location: London UK

PostPosted: Tue Jul 11, 2006 1:32 am    Post subject: EGT Sensors Reply with quote

I am using Westach 712-4D6K EGT sensors and had no trouble in drilling the captive nut to take locking wire, But no operational experiences yet!
Regards
Ivor
 

From: owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com] On Behalf Of Paul McAllister
Sent: 11 July 2006 04:05
To: europa-list(at)matronics.com
Subject: EGT Sensors

 
Hi all,

 

I have an unusual problem.  I have two EGT sensors installed, one on the front port exhaust and the other on the rear starboard.

 

The probes and the mounts were supplied by Grand Rapids.  The probe mounts are simple screw in devices with a compression gland to secure the probe.  They are made of brass.  The problem I am having is that every 50 hours or so the rear gland unscrews itself.  When I install it, its is really tight to screw in, but it still comes out.  I have replaced it 3 times but it hasn't made any difference, the darn thing still eventually unscrews.  It never happens to the front pipe, which is cooler than the rear one. 

 

Anyone have any ideas on what to do ?.  My first thought is to try and get one made out of stainless steel so the co-efficient of expansion is the same.

 

Thanks,  Paul


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europa(at)triton.net
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PostPosted: Tue Jul 11, 2006 3:57 am    Post subject: EGT Sensors Reply with quote

Paul,

We are using EI ungrounded sensors. They come with a stainless steel
compression fitting. Unfortunately the fitting is not available in metric
threads as required to fit the boss on the exhaust supplied by Rotax. We
just had our machine shop rethread the supplied fittings to the metric
thread. We've had no problem with them loosening in 60 hrs. You should be
able to find stainless steel fittings at McMaster or similar suppliers.

Jim & Heather
N241BW
40 hrs finally complete!!


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