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Any ideas where to get electric motor brushes?

 
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nuckolls.bob(at)aeroelect
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PostPosted: Mon Jan 04, 2021 9:25 am    Post subject: Any ideas where to get electric motor brushes? Reply with quote

At 10:43 PM 1/3/2021, you wrote:
Quote:
--> AeroElectric-List message posted by: "rparigoris" <rparigor(at)hotmail.com>

Hi Group
I need some brushes for the exciter on my Monarch EE lathe. Was making some aeroplane parts and it quit.
Sizes needed:
3/8" x 3/8" and worn out length is 1.060", it has a shunt and terminal (need 4, will buy Cool
1/2" x 1/4" and worn out length is .495", it has a shunt and terminal (need 2, will buy 4)
Any ideas where I can purchase from?

About 40 years ago I had ready access to
a stockroom of brushes that would probably
have yielded something that would cut-down
to suitable profiles. Alas, no more.

There are listings on eBay (40,000+) that
might produce useful candidates but most
come out of China . . . so it depends on your
urgency.

I've cut down many a brush on a mill. In
your case, avoid brushes destined for use
in h9gh current, intermittent motors like
starter and winch motors.

There are hundreds of 'recipes' for brush
make-up . . . unless you order spares from
the original manufacturer of you motor,
finding an exact replacement for size and
content is problematic.

However, for anything less then high duty
cycle applications, optimization of recipe
will have little significance on service
life of your substitution.

You might research DC motor overhaul
services on the 'net. They may have
spares suitable for modification if not
okay as-is. Keep your old springs if they're
not obviously compromised.

1" is pretty long for a worn brush . . . 1/2"
values are quite common. Is that in a 4-pole
motor? What are the nameplate sizes for these
motors?





Bob . . .

Un impeachable logic: George Carlin asked, "If black boxes
survive crashes, why don't they make the whole airplane
out of that stuff?"


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nuckolls.bob(at)aeroelect
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PostPosted: Mon Jan 04, 2021 9:38 am    Post subject: Any ideas where to get electric motor brushes? Reply with quote

At 10:43 PM 1/3/2021, you wrote:
Quote:
--> AeroElectric-List message posted by: "rparigoris" <rparigor(at)hotmail.com>

Hi Group
I need some brushes for the exciter on my Monarch EE lathe. Was making some aeroplane parts and it quit.
Sizes needed:
3/8" x 3/8" and worn out length is 1.060", it has a shunt and terminal (need 4, will buy Cool
1/2" x 1/4" and worn out length is .495", it has a shunt and terminal (need 2, will buy 4)
Any ideas where I can purchase from?

check out these guys https://tinyurl.com/yczw98h4 and no doubt
there are others.



Bob . . .

Un impeachable logic: George Carlin asked, "If black boxes
survive crashes, why don't they make the whole airplane
out of that stuff?"


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rparigoris



Joined: 24 Nov 2009
Posts: 792

PostPosted: Mon Jan 04, 2021 2:11 pm    Post subject: Re: Any ideas where to get electric motor brushes? Reply with quote

Hi Bob It's for a 1941 Monarch EE. It has a 5HP 3 phase AC motor that spins a 4 pole DC generator, the generator is connected to a 2 pole exciter and the DC motor is 4 pole. In 1941 they didn't know how to speed control an AC motor so they did so with a DC motor. I forget exactly the hocus pocus they are doing, it doesn't have a huge tube, but slow speed torque is quite impressive. I need exciter and generator brushes and will probably change the motor brushes as well. All 3 devices have shunt wires. How do I determine what hardness I might want? The exciter brush has 600 on it. The generator brush has 063A on it. I have a call into Monarch, but my generator and exciter may not be stock. Thx. Ron P.

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