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rparigoris



Joined: 24 Nov 2009
Posts: 792

PostPosted: Thu Apr 15, 2021 6:16 pm    Post subject: Plumbing Instruments Reply with quote

Hi Group In process of wiring and plumbing instruments. Question: I have Male Nylon 1/8" NPT hose nipples going into metal female threads on Dynon D10A and Altimeter. Should any thread compound or tape be applied before assembly? Thx. Ron P.

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PostPosted: Thu Apr 15, 2021 7:15 pm    Post subject: Plumbing Instruments Reply with quote

Ron -
Run them in dry, no Teflon tape, no goop.
Just snug, no need to pull the threads…

Neal George
George Aviation
850-218-2939

On Apr 15, 2021, at 9:16 PM, rparigoris <rparigor(at)hotmail.com> wrote:



Hi Group In process of wiring and plumbing instruments. Question: I have Male Nylon 1/8" NPT hose nipples going into metal female threads on Dynon D10A and Altimeter. Should any thread compound or tape be applied before assembly? Thx. Ron P.


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PostPosted: Thu Apr 15, 2021 7:16 pm    Post subject: Plumbing Instruments Reply with quote

The better the seal, the easier it is to calibrate and test the system. A bit of teflon tape will make for a much better seal.

On Thu, Apr 15, 2021, 19:20 rparigoris <rparigor(at)hotmail.com (rparigor(at)hotmail.com)> wrote:

Quote:
--> AeroElectric-List message posted by: "rparigoris" <rparigor(at)hotmail.com (rparigor(at)hotmail.com)>

Hi Group In process of wiring and plumbing instruments. Question: I have Male Nylon 1/8" NPT hose nipples going into metal female threads on Dynon D10A and Altimeter. Should any thread compound or tape be applied before assembly? Thx. Ron P.




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racerjerry



Joined: 15 Dec 2009
Posts: 202
Location: Deer Park, NY

PostPosted: Fri Apr 16, 2021 3:28 am    Post subject: Re: Plumbing Instruments Reply with quote

I ran into a problem with Nylon fittings about 25 years ago during my very first solo flight of my then recently completed ultralight aircraft. Most Nylon fittings are injection molded (not machined), leaving a tiny seam at the mold parting line. During climbout, airspeed read significantly LOW (right at published stall speed) and scared the CRAP out of me. A few other problems, like motorcycle type windscreen collapsing into my lap didn't help either.

Nylon fittings work well if you recognize that they MAY leak. Pitot and Static systems must be leak tested before first flight. EASY! Insert an altimeter into each system; pump it up to 10,000 feet and witch for a slow decay. If it has not lost more that 1,000 feet after one minute, you are good to go.

Yes, Teflon tape on pipe threads will help attain a seal; just make sure that whenever the fitting is removed that you take extra care to remove all traces of tape remnants from the inside of the female threads. And don't over-tighten fittings as the wedge action of pipe threads may easily split plastic instrument cases.

Jerry King


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rv8iator



Joined: 11 Apr 2006
Posts: 145
Location: Newberg, OR

PostPosted: Fri Apr 16, 2021 5:33 am    Post subject: Plumbing Instruments Reply with quote

No tape!  Teflon or otherwise.  It will extrude out of the threads as tiny slivers and enter the system with less than desirable consequences. 

Use a joint compound that is plastc compatible.  

Loctite thread sealer 5772  or  Loctite thread sealant with PTFE 1527514

.chris stone
RV-8
On Thu, Apr 15, 2021 at 7:20 PM rparigoris <rparigor(at)hotmail.com (rparigor(at)hotmail.com)> wrote:

Quote:
--> AeroElectric-List message posted by: "rparigoris" <rparigor(at)hotmail.com (rparigor(at)hotmail.com)>

Hi Group In process of wiring and plumbing instruments. Question: I have Male Nylon 1/8" NPT hose nipples going into metal female threads on Dynon D10A and Altimeter. Should any thread compound or tape be applied before assembly? Thx. Ron P.




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PostPosted: Fri Apr 16, 2021 5:57 am    Post subject: Plumbing Instruments Reply with quote

Better yet, use plastic fittings. They'll deform to seal the mate completely. It's not like they have to deal with any heat or pressure, or carry any load.

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PostPosted: Fri Apr 16, 2021 8:26 am    Post subject: Plumbing Instruments Reply with quote

The restriction against Teflon tape applies to oil and fuel hoses. It has no bearing on pitot or static connections. There are tens of thousands of amateur built and certified aircraft flying around with Teflon tape on the NPT ends of the fittings without consequence. Note that the tape is only useful on the NPT ends, there is no benefit to adding it to the compression end of the fittings.

On Fri, Apr 16, 2021 at 6:40 AM Christopher Cee Stone <rv8iator(at)gmail.com (rv8iator(at)gmail.com)> wrote:

Quote:
No tape!  Teflon or otherwise.  It will extrude out of the threads as tiny slivers and enter the system with less than desirable consequences. 

Use a joint compound that is plastc compatible.  

Loctite thread sealer 5772  or  Loctite thread sealant with PTFE 1527514

.chris stone
RV-8
On Thu, Apr 15, 2021 at 7:20 PM rparigoris <rparigor(at)hotmail.com (rparigor(at)hotmail.com)> wrote:

Quote:
--> AeroElectric-List message posted by: "rparigoris" <rparigor(at)hotmail.com (rparigor(at)hotmail.com)>

Hi Group In process of wiring and plumbing instruments. Question: I have Male Nylon 1/8" NPT hose nipples going into metal female threads on Dynon D10A and Altimeter. Should any thread compound or tape be applied before assembly? Thx. Ron P.




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PostPosted: Fri Apr 16, 2021 8:30 am    Post subject: Plumbing Instruments Reply with quote

I believe the original poster said they were using Nylon fittings. While these fittings will seal better than metal ones without tape, they will still seal better with tape.

On Fri, Apr 16, 2021 at 7:05 AM Ernest Christley <echristley(at)att.net (echristley(at)att.net)> wrote:

Quote:

Better yet, use plastic fittings.  They'll deform to seal the mate completely.  It's not like they have to deal with any heat or pressure, or carry any load.


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PostPosted: Sat Apr 17, 2021 6:24 am    Post subject: Plumbing Instruments Reply with quote

At 11:26 AM 4/16/2021, you wrote:
Quote:
The restriction against Teflon tape applies to oil and fuel hoses. It has no bearing on pitot or static connections. There are tens of thousands of amateur built and certified aircraft flying around with Teflon tape on the NPT ends of the fittings without consequence. Note that the tape is only useful on the NPT ends, there is no benefit to adding it to the compression end of the fittings.

Cessna Service Manuals circa 1976 called out
the use of teflon tape on the male fittings
of the pitot-static plumbing. Modern
nylon fittings are better fits and advertised
to seal without the use of tape. In any
case, a leak check is the controlling condition
for system integrity.

Applying tape such that the first two threads
are left exposed goes to keeping shredded
teflon from dropping into a system upon
disassembly. But Nyloseal fittings with
no tape seems to be the contemporary process
of choice.


Bob . . .

Un impeachable logic: George Carlin asked, "If black boxes
survive crashes, why don't they make the whole airplane
out of that stuff?"


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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Sat Apr 17, 2021 4:08 pm    Post subject: Plumbing Instruments Reply with quote

The cleanest approach is the following kit:
https://www.steinair.com/product/pitot-static-tubing-port-kit/
Yes, a little pricey, but you can connect or disconnect the tubing in
seconds, and as long as your cuts are clean and straight, no leaks.
Quality pipe threads rarely need tape or paste to seal. Cheap pipe
fittings are all over the map for fit.

On 4/16/2021 10:29 AM, Robert L. Nuckolls, III wrote:
Quote:
At 11:26 AM 4/16/2021, you wrote:
> The restriction against Teflon tape applies to oil and fuel hoses. It
> has no bearing on pitot or static connections. There are tens of
> thousands of amateur built and certified aircraft flying around with
> Teflon tape on the NPT ends of the fittings without consequence. Note
> that the tape is only useful on the NPT ends, there is no benefit to
> adding it to the compression end of the fittings.

  Cessna Service Manuals circa 1976 called out
  the use of teflon tape on the male fittings
  of the pitot-static plumbing. Modern
  nylon fittings are better fits and advertised
  to seal without the use of tape. In any
  case, a leak check is the controlling condition
  for system integrity.

  Applying tape such that the first two threads
  are left exposed goes to keeping shredded
  teflon from dropping into a system upon
  disassembly. But Nyloseal fittings with
  no tape seems to be the contemporary process
  of choice.

  Bob . . .

  Un impeachable logic: George Carlin asked, "If black boxes
  survive crashes, why don't they make the whole airplane
  out of that stuff?"



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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Sun Apr 18, 2021 5:22 am    Post subject: Re: Plumbing Instruments Reply with quote

+1 for the Steinair fittings. I particularly like the banjo fittings. Lets you get a real close fit and being able to rotate the fitting is added bonus.

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rparigoris



Joined: 24 Nov 2009
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PostPosted: Tue May 04, 2021 6:47 pm    Post subject: Re: Plumbing Instruments Reply with quote

Hi Group After a nice job of plumbing I tried a leak test pulling altimeter to 1,000 from Zero. Leaks about 108 feet per minute. Shoot. Every one of my nothing installed Nylon fittings were leaking. A day job to pull them out (all barb fittings, tubing would need replacing). I tried some thin no stink silicone #3140 while pulling a 1,500 foot vacuum. Worked great. After 5 minutes I dropped pressure to 1,000 for half an hour, then let it go static and cure overnight. The fittings are from McMaster Carr and don't have a seam I can see from molding. I tightened them smartly. Ron P.

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PostPosted: Thu May 06, 2021 6:18 pm    Post subject: Plumbing Instruments Reply with quote

At 09:47 PM 5/4/2021, you wrote:
Quote:
--> AeroElectric-List message posted by: "rparigoris" <rparigor(at)hotmail.com>

Hi Group After a nice job of plumbing I tried a leak test pulling altimeter to 1,000 from Zero. Leaks about 108 feet per minute. Shoot. Every one of my nothing installed Nylon fittings were leaking. A day job to pull them out (all barb fittings, tubing would need replacing). I tried some thin no stink silicone #3140 while pulling a 1,500 foot vacuum. Worked great. After 5 minutes I dropped pressure to 1,000 for half an hour, then let it go static and cure overnight. The fittings are from McMaster Carr and don't have a seam I can see from molding. I tightened them smartly. Ron P.

Good data!

Did a search of literature and manufactured offerings
on our favorite plumbing technologies . . . only
spent a couple hours on it but a simple and time-
honored understanding of the NTP threaded parts
was confirmed.

Making a leak proof joining of parts in fluids
is not unlike joining conductors of current.
The term "gas tight' is equally applicable
in both instances.

Studies of threaded fluid fastenings
reveals a potential for two, spiral leak paths
where thread tips and roots in the mated joint
do not come into solid physical contact.

99.99+ percent of such joints use
some form of malleable sealant material
that exploits the wedging action of a
tapered thread to compress and extrude
a sealant into small spiral voids that
exists between the 'imperfectly' mated
threads.

Unlike nuts and bolts with thread engagement
requirements that speak to strength (screw
should break before threads strip), tapered
threads on fluid fittings strive for
an interference or interruption, fluid-tight
fit of mated, wedge shaped parts.

Leak-free pitot static systems assembled
with 'dry fitted' parts depend on physical
deformation of the mated parts to achieve
zero clearance fits of the spiral leak
paths.

Here is one of several articles I found
that discussed technology of tapered threads.

http://www.aeroelectric.com/articles/Pipe_Threads.pdf

I did find some claims for plastic parts
that would achieve gas tightness without
additional sealants. The quality of such
joints assumes a knowledge of thread forms
for BOTH the parts along with confidence
in the long term dimensional stability
of the parts (did anyone say 'plastic').

I found only anecdotal claims of sealant-free
joining where one or both parts were plastic
of some variety. One writer said the seal
was not permanent; leaking developed with
time in service.

No doubt there are some plastic parts with
characteristics that will dry seal on assembly.
But unless specifically called out by the
manufacturer and proven in qualification testing,
the integrity of such joints is problematic.

If I were assembling my own panel today, I'm
pretty sure I would find confident comfort
in application of the technique suggested in
the 1978 Cessna service manual that calls out
Teflon tape covering all but the first two
threads of a male fitting.

Sometimes the best way to drive a nail is
with a hammer . . .


Bob . . .

Un impeachable logic: George Carlin asked, "If black boxes
survive crashes, why don't they make the whole airplane
out of that stuff?"


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