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Flaps uneven?!?!

 
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dhkey(at)msn.com
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PostPosted: Tue Aug 01, 2006 1:28 pm    Post subject: Flaps uneven?!?! Reply with quote

I am hooking up the flap horns and I noticed that both flaps stick up about
1/2 inch higher than the ailerons.... I guess the silver lining is that both
sides do it... Any thoughts on this? Has anyone else seen this?

Sorry for large pics.


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Tue Aug 01, 2006 2:29 pm    Post subject: Flaps uneven?!?! Reply with quote

David:

There is a lot of down force on the ailerons in flight. If you put
pressure on them with you hand, they will drop quite a bit. In this
configuration, flaps will help overcome some of the nose down pitch
normal with a high thrust line, especially the mkIII and a high
powered engine.

Mine are adjusted very similar.

john h
mkIII


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_________________
John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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Eugene Zimmerman



Joined: 10 Jan 2006
Posts: 392

PostPosted: Tue Aug 01, 2006 3:21 pm    Post subject: Flaps uneven?!?! Reply with quote

On Aug 1, 2006, at 5:26 PM, David Key wrote:

Quote:
I am hooking up the flap horns and I noticed that both flaps stick
up about 1/2 inch higher than the ailerons.... I guess the silver
lining is that both sides do it... Any thoughts on this? Has anyone
else seen this?

Bummer, hate when that happens!

No easy fix that I know of.


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Tue Aug 01, 2006 3:31 pm    Post subject: Flaps uneven?!?! Reply with quote

|
|
| On Aug 1, 2006, at 5:26 PM, David Key wrote:
|
| > I am hooking up the flap horns and I noticed that both flaps stick
| > up about 1/2 inch higher than the ailerons....
|
<etzim62(at)earthlink.net>

|
| Bummer, hate when that happens!
|
| No easy fix that I know of.

Hi Gang:

I was assuming it was the trailing edges of the flaps that were
sticking up higher than the ailerons.

Maybe David is talking about where they hang on the hinge line.

john h
mkIII


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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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jindoguy(at)gmail.com
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PostPosted: Tue Aug 01, 2006 4:39 pm    Post subject: Flaps uneven?!?! Reply with quote

David, I adjusted the flaps using the threaded connectors on the pushrod ends to get the trailing edges of flaps and ailerons in line. Kolb doesn't use a left hand thread on one end so that it acts like a turnbuckle (at least they didn't on mine) so you have to disconnect one end to adjust them. Also make sure the flap bellhorns are installed per the plans. The guy who built my airplane apparently didn't understand how to align them and when I got a touch of aileron flutter one bellhorn got into my nice new Warp Drive and took out $500 worth of prop blades in short order.
Which leads to another suggestion, make sure you install the aileron counter balances. If they didn't come with your kit, call Travis today and order a set.

Rick

On 8/1/06, John Hauck <jhauck(at)elmore.rr.com (jhauck(at)elmore.rr.com)> wrote:
Quote:
--> Kolb-List message posted by: "John Hauck" <jhauck(at)elmore.rr.com (jhauck(at)elmore.rr.com)>

|
|
| On Aug 1, 2006, at 5:26 PM, David Key wrote:
|
| > I am hooking up the flap horns and I noticed that both flaps stick
| > up about 1/2 inch higher than the ailerons....
| --> Kolb-List message posted by: Eugene Zimmerman
<etzim62(at)earthlink.net (etzim62(at)earthlink.net)>

|
| Bummer, hate when that happens!
|
| No easy fix that I know of.

Hi Gang:

I was assuming it was the trailing edges of the flaps that were
sticking up higher than the ailerons.

Maybe David is talking about where they hang on the hinge line.


--
Rick Girard
"Ya'll drop on in"
takes on a whole new meaning
when you live at the airport.


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Eugene Zimmerman



Joined: 10 Jan 2006
Posts: 392

PostPosted: Tue Aug 01, 2006 5:34 pm    Post subject: Flaps uneven?!?! Reply with quote

On Aug 1, 2006, at 7:30 PM, John Hauck wrote:

Quote:
Maybe David is talking about where they hang on the hinge line.


Looks like a hinge line problem to me.
Requires removing and reattaching the hinges.
This problem happen when rivets are set and are not exactly on the
apex of the tubes they attach to.
It is very easy to make this mistake.
I always first use a few aluminum rivets to attach each hinge and
double check the alignment before final riveting.
Replace the aluminum rivets with steel when alignment is confirmed.

Trailing edge no big problem.


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dhkey(at)msn.com
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PostPosted: Tue Aug 01, 2006 5:40 pm    Post subject: Flaps uneven?!?! Reply with quote

Thanks John and Richard.

I have a prop extension so my warp should be fine, but I understand the
plans anyway.

I do have the aileron counter balances. No instructions with the counter
balances. Should I just drill out the outer aileron ends and slide them in
then adjust the slide out till the aileron is inline with the bottom of the
wing?

I'm less than a month away from first flight and closing fast. I'm going to
start the engine tomorrow.

Quote:
From: "Richard Girard" <jindoguy(at)gmail.com>
Reply-To: kolb-list(at)matronics.com
To: kolb-list(at)matronics.com
Subject: Re: Flaps uneven?!?!
Date: Tue, 1 Aug 2006 19:38:39 -0500

David, I adjusted the flaps using the threaded connectors on the pushrod
ends to get the trailing edges of flaps and ailerons in line. Kolb doesn't
use a left hand thread on one end so that it acts like a turnbuckle (at
least they didn't on mine) so you have to disconnect one end to adjust
them.
Also make sure the flap bellhorns are installed per the plans. The guy who
built my airplane apparently didn't understand how to align them and when I
got a touch of aileron flutter one bellhorn got into my nice new Warp Drive
and took out $500 worth of prop blades in short order.
Which leads to another suggestion, make sure you install the aileron
counter
balances. If they didn't come with your kit, call Travis today and order a
set.

Rick

On 8/1/06, John Hauck <jhauck(at)elmore.rr.com> wrote:
>
>
>
>|
>|
>| On Aug 1, 2006, at 5:26 PM, David Key wrote:
>|
>| > I am hooking up the flap horns and I noticed that both flaps stick
>| > up about 1/2 inch higher than the ailerons....
>|
><etzim62(at)earthlink.net>
>
>|
>| Bummer, hate when that happens!
>|
>| No easy fix that I know of.
>
>Hi Gang:
>
>I was assuming it was the trailing edges of the flaps that were
>sticking up higher than the ailerons.
>
>Maybe David is talking about where they hang on the hinge line.
>
>john h
>mkIII
>
>
--
Rick Girard
"Ya'll drop on in"
takes on a whole new meaning
when you live at the airport.


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