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Metal to Metal Adehisive
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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 3:41 pm    Post subject: Metal to Metal Adehisive Reply with quote

Hi All,

I need some suggestions for sticking sticking aluminum to aluminum. I am making some pieces to cover gaps in my skins that are a little larger than I like. I would like to glue them on. They don't need to be removable.

Thanks,

Dave in Salem.
It's nice to have a heated shop.
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naumuk(at)alltel.net
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PostPosted: Sat Jan 13, 2007 3:59 pm    Post subject: Metal to Metal Adehisive Reply with quote

Dave-
Don't take this the wrong way- seek professional help before you hurt someone.
Bill Naumuk
HDS Fuselage
Townville, Pa
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craig(at)craigandjean.com
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PostPosted: Sat Jan 13, 2007 4:27 pm    Post subject: Metal to Metal Adehisive Reply with quote

If you search the archives for the word "glue" you should find a thread entitled "New thread, sticky subject" starting on Nov 16th, 2006. It was about bonding metal planes together. But I agree that this is a place to proceed very cautiously. Even if you convince yourself you will also have to convince whoever inspects your plane. And those pieces could be very hard to remove if he objects.

-- Craig
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p.mulwitz(at)worldnet.att
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PostPosted: Sat Jan 13, 2007 5:29 pm    Post subject: Metal to Metal Adehisive Reply with quote

Hi Dave,

I'm afraid glue doesn't work so well on aluminum. The standard way to attach pieces of aluminum together is (would you believe it . . . ) rivets. Perhaps you should consider riveting some patches on your gaps.

Best regards,

Paul
do not archive


At 03:40 PM 1/13/2007, you wrote:
Quote:
Hi All,

I need some suggestions for sticking sticking aluminum to aluminum. I am making some pieces to cover gaps in my skins that are a little larger than I like. I would like to glue them on. They don't need to be removable.

Thanks,

Dave in Salem.
It's nice to have a heated shop.

---------------------------------------------
Paul Mulwitz
32013 NE Dial Road
Camas, WA 98607
---------------------------------------------
[quote][b]


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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 5:38 pm    Post subject: Metal to Metal Adehisive Reply with quote

I DON'T NEED PROFESSIONAL HELP. I'M PERFECTLY FINE. WHEN I ASKED THE VOICES IN MY HEAD IF I'M OK THEY SAY THERE IS ABSOLUTELY NOTHING WRONG WITH ME, AND I AGREE.


[quote] ---


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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 5:43 pm    Post subject: Metal to Metal Adehisive Reply with quote

Hi Craig,

Don't pay any attention to what Bill said. You have to get to know me, although there is an underlaying tone about your response too.

First of all, it's not like I'm going to glue my plane together. I can figure out how to get the engine to stick to the mount.

I was thinking about putting some thin .016 aluminum washers I made around the tank drains in the bottom of the wing. I located the holes really good on the first 2 tanks, but one of the other ones has the hole through the bottom of the wing quite a ways off. I just want to trim it in so it looks better.

I now return control of your TV set back to you.




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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 5:49 pm    Post subject: Metal to Metal Adehisive Reply with quote

I suppose I'll have to do it the right way after all. I have heard about riveting metal to metal. I'll have to look into that. I'd be really embarrassed if I was found dead in the wreckage of my plane that crashed because a 2" circle of aluminum came off the wing and cut the tail off the plane causing me to go into an uncontrolled death spiral and make a smoking hole in the ground. But, it is possible that the metal circle would have melted in the post crash fire.


[quote] ---


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naumuk(at)alltel.net
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PostPosted: Sat Jan 13, 2007 6:05 pm    Post subject: Metal to Metal Adehisive Reply with quote

Dave-
I just figured you might have a little trouble finding a wingman to fly formation with you, with the pieces glued on that didn't necessarily HAVE to be removable!
Bill Naumuk
HDS Fuselage
Townville, Pa
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craig(at)craigandjean.com
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PostPosted: Sat Jan 13, 2007 6:07 pm    Post subject: Metal to Metal Adehisive Reply with quote

I'm certain that you can determine what is safe for you plane. And note that (so far) I am the only one who has pointed towards any real information. But flying is encumbered but a certain amount of bureaucracy, inertia and officialdom. And it is true that many inspectors won't notice a missing wing. All I am saying is:

Question authority (but be prepared when it answers).

-- Craig
[quote] do not archive [b]


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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 6:20 pm    Post subject: Metal to Metal Adehisive Reply with quote

Bill,

Just remember those rubber gloves you referred to for polishing go on your hands, not your head. I've heard it's really hard to breath with them on, but can kind of see through them.

Your welcome,

Dave


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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 6:24 pm    Post subject: Metal to Metal Adehisive Reply with quote

Thank you very much. Once again I can say that this list is so full of..............? Really good advice.

I suppose that someone will say something about taking responsibility for a person own actions. I just hate that.


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NYTerminat(at)aol.com
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PostPosted: Sat Jan 13, 2007 6:25 pm    Post subject: Metal to Metal Adehisive Reply with quote

Dave,

Heh don't be sarcastic, look what happened to the Space Shuttle from a piece of foam insulation. All kidding aside, the RV crowd uses Proseal to bond aluminum together, you can buy it from Vans Aircraft.

Bob Spudis
do not archive



In a message dated 1/13/2007 8:51:52 P.M. Eastern Standard Time, pacificpainting(at)comcast.net writes:



Quote:
I suppose I'll have to do it the right way after all. I have heard about riveting metal to metal. I'll have to look into that. I'd be really embarrassed if I was found dead in the wreckage of my plane that crashed because a 2" circle of aluminum came off the wing and cut the tail off the plane causing me to go into an uncontrolled death spiral and make a smoking hole in the ground. But, it is possible that the metal circle would have melted in the post crash fire.


[quote][b]


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btucke73(at)yahoo.com
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PostPosted: Sat Jan 13, 2007 6:33 pm    Post subject: Metal to Metal Adehisive Reply with quote

Dave,

I am glad you have a sense of humor. I would
have gotten pissed off. Why don't we find out why and
where he wants to glue before casting remarks. I
think glue is a very good idea for this situation.

VR/

Brandon
601 HDS / TD / Corvair
53 hours

Need a quick answer? Get one in minutes from people who know.
Ask your question on www.Answers.yahoo.com


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NYTerminat(at)aol.com
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PostPosted: Sat Jan 13, 2007 6:33 pm    Post subject: Metal to Metal Adehisive Reply with quote

Dave, just another thought would be to make domed shaped covers with the hole for the tank sump and then it will look like you put fairings on your tank sumps to reduce the drag and make your plane faster.

Bob Spudis





In a message dated 1/13/2007 9:27:13 P.M. Eastern Standard Time, NYTerminat(at)aol.com writes:
Quote:
I suppose I'll have to do it the right way after all. I have heard about riveting metal to metal. I'll have to look into that. I'd be really embarrassed if I was found dead in the wreckage of my plane that crashed because a 2" circle of aluminum came off the wing and cut the tail off the plane causing me to go into an uncontrolled death spiral and make a smoking hole in the ground. But, it is possible that the metal circle would have melted in the post crash fire.



[quote][b]


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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 6:46 pm    Post subject: Metal to Metal Adehisive Reply with quote

I forgot about the RV stuff. I built the empennage, wings and the tanks for an RV9A, so I'm familiar with ProSeal. I got some a couple of months ago. I'm not sure if it's still ProSeal or not, but it looks and works the same.


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John Bolding



Joined: 23 May 2006
Posts: 281

PostPosted: Sat Jan 13, 2007 6:49 pm    Post subject: Metal to Metal Adehisive Reply with quote

Proseal will reliably stick snot to a polished brass doorknob, repaired some RV3 tanks I built 30 yrs ago and the alum would tear before it would peel even with all the rivets drilled out. Just don't get it on you (right!) as you'll wear it for a couple weeks. LOW&SLOW John Bolding
[quote]

Dave,

Heh don't be sarcastic, look what happened to the Space Shuttle from a piece of foam insulation. All kidding aside, the RV crowd uses Proseal to bond aluminum together, you can buy it from Vans Aircraft.

Bob Spudis
do not archive
[b]


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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 6:54 pm    Post subject: Metal to Metal Adehisive Reply with quote

Speaking of domed covers. I do have to make some for the access holes for the fuel senders. They aren't flush with the top of the wing and there is a small piece of nylon that you are supposed to attach to the bottom of the cover so it doesn't contact the sender and blow you up. I made a pretend one out of resin and a paint strainer bag,but I'm not sure what I'm going to do yet. I may just ad that to the last 90% left to finish when I'm about done. I think there was talk of domed covers a while back. Has anyone done this successfully? I am open to suggestions. We'll, some of them anyway.
I have streamline strut fairings. With more aerodynamics on the sump valves I may exceed the Vne of the plane.


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NYTerminat(at)aol.com
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PostPosted: Sat Jan 13, 2007 7:01 pm    Post subject: Metal to Metal Adehisive Reply with quote

Dave, What does Zenith use for strut fairings? Is it aluminum and did you have to fabricate them, I am interested in putting them on my 701. Or by Steamline do you mean Streamline's PVC fairings? Don't worry about exceeding VNE Wink

Bob Spudis




In a message dated 1/13/2007 9:55:51 P.M. Eastern Standard Time, pacificpainting(at)comcast.net writes:
Quote:

I have streamline strut fairings. With more aerodynamics on the sump valves I may exceed the Vne of the plane.





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pacificpainting(at)comcas
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PostPosted: Sat Jan 13, 2007 7:06 pm    Post subject: Metal to Metal Adehisive Reply with quote

I take what I want and leave the rest. I could be smiling while I am giving
everyone the "salute". Besides I do have a button that says delete. Life's
to short to get all worked up about stuff that doesn't really matter.
---


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planecrazydld(at)yahoo.co
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PostPosted: Sat Jan 13, 2007 8:27 pm    Post subject: Metal to Metal Adehisive Reply with quote

the very best "adhesive" available is ProSeal 870 or 890. period. Just make sure that you don't leave any exposed because paint will eventually flake off it. Thsi product is designed for fay and fillet sealing fuel tanks and weather sealing of cabins.

Dave Ruddiman <pacificpainting(at)comcast.net> wrote: [quote] Hi All,

I need some suggestions for sticking sticking aluminum to aluminum. I am making some pieces to cover gaps in my skins that are a little larger than I like. I would like to glue them on. They don't need to be removable.

Thanks,


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