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Aluminum and routers

 
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MKIIIX040



Joined: 31 Mar 2006
Posts: 123
Location: Millinocket, Maine

PostPosted: Fri Jan 26, 2007 8:22 am    Post subject: Aluminum and routers Reply with quote

I tried the router table trick with 3/8" aluminun, free hand. Not too bright but it worked great. First cut it out with a jig saw and cutting oil (the type you would use with a drill press). Without the oil you could only get about an inch of cut.

Then I tried the 1/8" instrument panel that comes with the Extra's pod. That plate fetched up on the bit jumped in the air fell back on the bit busted it and bound up stopping the motor. The only thing I could do was yank the power plug.
Believe it or not all was saved except the bit ofcourse. I finished it with gloves on. If you have a router table and like your fingers use a clamping system.

Vic
912 EXRA
Me.
[quote][b]


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ElleryWeld(at)aol.com
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PostPosted: Fri Jan 26, 2007 10:57 am    Post subject: Aluminum and routers Reply with quote

Vic
I know I gotta come up there and watch you for a while that sounded like it was really something to watch I have a Milling machine to cut your panel out on you know and a Metal Shear and a 8' metal Break is available here too
Thanks for the Entertainment though

Ellery

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d-m-hague(at)comcast.net
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PostPosted: Fri Jan 26, 2007 2:15 pm    Post subject: Aluminum and routers Reply with quote

At 11:21 AM 1/26/2007, Vic Peters wrote:
Quote:
I tried the router table trick with 3/8" aluminun, free hand. Not too bright but it worked...

For straight cuts...

When I built my PPG I used a radial arm saw with a metal/plastic cutting blade to cut all the aluminum. You have to use stick wax and push the blade into the work (rather than pulling like you do with wood), but it worked OK for sheet and tubing. The few small curves I needed I did with short cuts and a belt sander.

I need a band saw!

-Dana

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People in cars cause accidents. Accidents in cars cause people. [quote][b]


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ceengland(at)bellsouth.ne
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PostPosted: Sat Jan 27, 2007 7:06 am    Post subject: Aluminum and routers Reply with quote

Vic Peters wrote:

Quote:
I tried the router table trick with 3/8" aluminun, free hand. Not too
bright but it worked great. First cut it out with a jig saw and
cutting oil (the type you would use with a drill press). Without the
oil you could only get about an inch of cut.

Then I tried the 1/8" instrument panel that comes with the Extra's
pod. That plate fetched up on the bit jumped in the air fell back on
the bit busted it and bound up stopping the motor. The only thing I
could do was yank the power plug.
Believe it or not all was saved except the bit ofcourse. I
finished it with gloves on. If you have a router table and like your
fingers use a clamping system.

Vic
912 EXRA
Me.


I've had success using a roto-zip bit (like sheet-rock/dry wall
finishers use) in a drill press. The flutes seem to be open enough to
avoid clogging & I haven't had to use cutting fluid.

Charlie


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