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Ammeter going haywire

 
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bbradburry(at)verizon.net
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PostPosted: Wed Nov 05, 2014 9:29 pm    Post subject: Ammeter going haywire Reply with quote

What could cause the amperage that normally reads about two and a half amps to suddenly start a smooth and gradual climb over about 35 minutes to 9 amps? Does this mean the battery is going south? Something else?

Bill
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Bob McC



Joined: 09 Jan 2006
Posts: 258
Location: Toronto, ON

PostPosted: Wed Nov 05, 2014 9:57 pm    Post subject: Ammeter going haywire Reply with quote

First question is what current is this ammeter reading ?? Alternator output ?? Battery charge current ?? Buss current on some buss ?? Something else ??

Bob McC


From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bill Bradburry
Sent: Thursday, November 06, 2014 12:28 AM
To: aeroelectric-list(at)matronics.com
Subject: AeroElectric-List: Ammeter going haywire


What could cause the amperage that normally reads about two and a half amps to suddenly start a smooth and gradual climb over about 35 minutes to 9 amps? Does this mean the battery is going south? Something else?

Bill
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n801bh(at)netzero.com
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PostPosted: Wed Nov 05, 2014 10:42 pm    Post subject: Ammeter going haywire Reply with quote

I had a very similar thing happen to me a few years back.... My ammeter did the same thing, slowly and smoothly keep climbing like my charging system was on a load cell with an increasing load put on it... Turned out to be my Optima Red Top battery going bad... Took it back to the dealer ,they tested it and agreed there was a bad batch and he gave me a new one.... Been running great every since...


Ben Haas
N801BH
www.haaspowerair.com

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PostPosted: Thu Nov 06, 2014 2:06 pm    Post subject: Ammeter going haywire Reply with quote

Bob,
I am pretty sure that it is reading battery charge current. It is too low to be alternator output or load I think.
He had been doing some work on the engine and had run the battery down considerably trying to start it. On the next flight the amps jumped up to 8 on start then gradually reduced to about 4 by the end of the flight. The next flight the amps jumped up to 4 on start then came down to about 2.5 by the end of the flight.
Somewhere in here his mechanic told him he needed a new battery so he replaced the battery.
The next flight with the new battery the amps jumped up to about 4 on start, then dropped to about 2 amps for about 10 minutes then started the gradual climb to 9 amps over the next 40 minutes.
The next flight the amps jumped to about 3 on start then dropped to about 2 for 10 minutes then slowly climbed to over 4 amps for the next 40 minutes or so.

This now seems to be the standard.

Any ideas would be welcomed.

Bill

From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bob McCallum
Sent: Wednesday, November 05, 2014 11:56 PM
To: aeroelectric-list(at)matronics.com
Subject: RE: AeroElectric-List: Ammeter going haywire


First question is what current is this ammeter reading ?? Alternator output ?? Battery charge current ?? Buss current on some buss ?? Something else ??

Bob McC


From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Bill Bradburry
Sent: Thursday, November 06, 2014 12:28 AM
To: aeroelectric-list(at)matronics.com
Subject: AeroElectric-List: Ammeter going haywire


What could cause the amperage that normally reads about two and a half amps to suddenly start a smooth and gradual climb over about 35 minutes to 9 amps? Does this mean the battery is going south? Something else?

Bill
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PostPosted: Thu Nov 06, 2014 7:42 pm    Post subject: Ammeter going haywire Reply with quote

At 16:05 2014-11-06, you wrote:
Bob,
I am pretty sure that it is reading battery charge current. It is
too low to be alternator output or load I think.
He had been doing some work on the engine and had run the battery
down considerably trying to start it. On the next flight the amps
jumped up to 8 on start then gradually reduced to about 4 by the end
of the flight. The next flight the amps jumped up to 4 on start then
came down to about 2.5 by the end of the flight.

Somewhere in here his mechanic told him he needed a new battery so he
replaced the battery.
The next flight with the new battery the amps jumped up to about 4 on
start, then dropped to about 2 amps for about 10 minutes then started
the gradual climb to 9 amps over the next 40 minutes.

The next flight the amps jumped to about 3 on start then dropped to
about 2 for 10 minutes then slowly climbed to over 4 amps for the
next 40 minutes or so.

This now seems to be the standard.

Any ideas would be welcomed.

Bill
Those readings don't make any sense to me. If it's a battery
ammeter, then the current right after start . . . ESPECIALLY
with a badly depleted battery, would peak at some rather
large number . . . perhaps 20A or more immediately after
the alternator comes on line and tapers to zero over time.

These numbers are too low to be real . . .

First, we need to identify just what the ammeter is
reading. Does it have a zero centered needle with
minus readings to the left and plus readings to the
right? If so, sit in the cockpit with engine off
and turn EVERYTHING in the airplane ON and tell us
what the ammeter reads.

If the ammeter has zero at the left and full scale
at the right, then it's not a battery ammeter. Again,
with the engine not running and EVERYTHING in the
airplane turned ON, what does the ammeter read?

Finally, with the engine running and everything
in the airplane OFF except the alternator, what
does the ammeter read? Then turn everything ON
and take a reading (you need to do this at about
2000 rpm). Finally, if you turn the alternator
OFF while everything else in the airplane is ON,
what does the ammeter read.

In all three series of tests above, take voltmeter
readings at the bus also.

Unitl we first determin exactly what this ammeter
is attempting to tell us -AND- get some numbers
based on behavior, there's not enough data to
craft any sort of diagnosis.

By the way, what engine, alternator and battery
sizes are we talking about?

Bob . . .
Bob . . .


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bbradburry(at)verizon.net
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PostPosted: Sun Nov 09, 2014 8:26 pm    Post subject: Ammeter going haywire Reply with quote

He has a Dynon Skyview in his panel and that is about it. The Skyview
captures and records some of his flights which can be seen on SavvyAnalysis.
I am putting some links to a few of his flights below. The Skyview gives
him a lot of info but if he turns if off he gets nothing. :>(

The ammeter shunt is connected between the master contactor/alternator fat
wire and the main buss. In this position I think it should be reading the
load on the main buss.
Below are some savvyanalysis data

The amps reversed from 8 amps to 3.5 amps with the old batt on 10/21/14.

https://www.savvyanalysis.com/flight/749440/37e6656c-5f2a-45cf-92c2-6231a494
60c

Here is a comparison: 10/27/14 (6 days later). Amps start at 4.0 (start of
engine) and drop for the rest of the flight to about 2.7 amps.

https://www.savvyanalysis.com/flight/753443/64b3c6d3-b471-492e-b01d-05124820
887c

This is the CRAZY ONE 11/03/14. Starts at 4.0 amps. Stays OK for 20 minutes.
Then a steady climb to 8.8 amps.???
This is with a new Batt. Maybe something is wrong with the new battery?

https://www.savvyanalysis.com/flight/759392/46b06ce6-9f83-4758-8b43-a247feb1
306f

BUT the next day, On 11/04/14 the NEW batt was acting NORMAL. After 40
minutes, Amp usage was only 4.0 amps. Not like the day before on 11/03/14.

https://www.savvyanalysis.com/flight/760125/2265e909-c367-4f30-9df4-26fd424f
d7f1

Todays flight (Thursday) 11/06/14. Amps climb from 3 amps to 4.1 amps over
an HOUR of flight.

https://www.savvyanalysis.com/flight/760853/ea55436a-65b6-4c60-809e-18240500
a91a

--


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