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Drop-out relay

 
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jonlaury(at)impulse.net
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PostPosted: Tue Jul 18, 2006 8:03 am    Post subject: Drop-out relay Reply with quote

I have a fuel transfer pump that I want to drop-out when it goes dry. Suggestions?
 
Thanks,
John


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nuckollsr(at)cox.net
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PostPosted: Tue Jul 18, 2006 8:31 am    Post subject: Drop-out relay Reply with quote

At 08:36 AM 7/18/2006 -0700, you wrote:

Quote:
I have a fuel transfer pump that I want to drop-out when it goes dry.
Suggestions?

Thanks,
John

How can you SENSE that it's dry? Output pressure? Current flow?
liquid level at the inlet?
Bob . . .
---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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klwerner(at)comcast.net
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PostPosted: Tue Jul 18, 2006 8:36 am    Post subject: Drop-out relay Reply with quote

How about a Fuel Pressure Switch (normally open if no pressure is present).
Hit the Transfer Start Button, pump until pressure goes away and then switch opens circuit to pump.
 
do not archive
[quote] ---


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BRogers(at)fdic.gov
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PostPosted: Tue Jul 18, 2006 8:58 am    Post subject: Drop-out relay Reply with quote

Check out the product(s) at this web page.  It might just be what you are looking for.
 
http://www.ppavionics.com/XFR.htm
 
 

From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of John Burnaby
Sent: Tuesday, July 18, 2006 10:36 AM
To: aeroelectric-list(at)matronics.com
Subject: AeroElectric-List: Drop-out relay

 
I have a fuel transfer pump that I want to drop-out when it goes dry. Suggestions?

 

Thanks,

John


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frank.hinde(at)hp.com
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PostPosted: Tue Jul 18, 2006 9:08 am    Post subject: Drop-out relay Reply with quote

Here it is...Smile

Frank

http://www.ppavionics.com/XFR.htm
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frank.hinde(at)hp.com
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PostPosted: Tue Jul 18, 2006 9:10 am    Post subject: Drop-out relay Reply with quote

A while back there was a device that did light a warning light when the
current flow dropped, indicating a dry pump...Can't remember where it
came from though.

Typically it is a bad idea to run a pump dry but the facets apparently
are completely unphased by running dry.

The light could be used to switch a relay instead to drop the pump off
line.

Frank

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jonlaury(at)impulse.net
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PostPosted: Wed Jul 19, 2006 7:06 am    Post subject: Drop-out relay Reply with quote

Thanks all for your suggestions.
At the moment, I have no means of determining "dryness".
 I'm open to the simplest solution that's cost effective. The XFR fuel controller switch would fit the job, if a little pricey. I like the idea of a fuel pressure switch controlling a pump relay, but when there's no pressure (switch open) how does the pump start? How much pressure is req'd to close the switch? There's not much pressure developed in the transfer line.
 
I'm using one of the Facet cube-shaped pumps.
 
 
John


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brian



Joined: 02 Jan 2006
Posts: 643
Location: Sacramento, California, USA

PostPosted: Wed Jul 19, 2006 7:40 am    Post subject: Drop-out relay Reply with quote

On Jul 19, 2006, at 10:34 AM, John Burnaby wrote:

Quote:
Thanks all for your suggestions.
At the moment, I have no means of determining "dryness".
I'm open to the simplest solution that's cost effective. The XFR
fuel controller switch would fit the job, if a little pricey. I
like the idea of a fuel pressure switch controlling a pump relay,
but when there's no pressure (switch open) how does the pump start?
How much pressure is req'd to close the switch? There's not much
pressure developed in the transfer line.

The pressure switch must be the normally open type, i.e. the pressure
switch contacts are open when there is no pressure. Put a momentary
contact switch in parallel with the pressure switch. When you press
the momentary contact switch and hold it for long enough that the
pump starts running, the pressure will activate the pressure switch
which will then keep the pump running until the tank runs dry. You
will need to hold the momentary switch on every time you want to
start the pump.

Make sure that the contacts in the pressure switch are rated to
handle the running current of the pump. The momentary contact switch
will handle the starting current for the pump.

Brian Lloyd 361 Catterline Way
brian-yak AT lloyd DOT com Folsom, CA 95630
+1.916.367.2131 (voice) +1.270.912.0788 (fax)

I fly because it releases my mind from the tyranny of petty things . . .
— Antoine de Saint-Exupéry


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mark.steitle(at)austin.ut
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PostPosted: Wed Jul 19, 2006 7:43 am    Post subject: Drop-out relay Reply with quote

John,
Have you considered using a GEMS sensor connected into the line coming from the pump?  The ELS-900 is smaller than the ELS-1100, and might be a better choice for your application.  Seems simple enough to implement using a tee fitting.  The GEMS sensor is solid state and uses a prism to detect the presence/absence of liquid.  That could control a relay which would control the pump.  You can pick up these sensors off ebay for under $10/ea. 
 
Mark S.
 

From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of John Burnaby
Sent: Wednesday, July 19, 2006 9:35 AM
To: aeroelectric-list(at)matronics.com
Subject: Re: AeroElectric-List: Drop-out relay

 
Thanks all for your suggestions.

At the moment, I have no means of determining "dryness".

 I'm open to the simplest solution that's cost effective. The XFR fuel controller switch would fit the job, if a little pricey. I like the idea of a fuel pressure switch controlling a pump relay, but when there's no pressure (switch open) how does the pump start? How much pressure is req'd to close the switch? There's not much pressure developed in the transfer line.

 

I'm using one of the Facet cube-shaped pumps.

 

 

John


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klwerner(at)comcast.net
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PostPosted: Wed Jul 19, 2006 7:48 am    Post subject: Drop-out relay Reply with quote

John,
 
1. Perhaps you try a pressure switch as used to activate the brake lights, -low oil pressure, etc.
 
2. To create some pressure in the transfer line you will need a restricting orifice downstream from the transfer pump, so some experimentation will be needed.
 
3. The transfer starts by the Pilot pushing a button for a few seconds or until the pressure is high enough to activate the switch which will then hold the relay open all by itself, . . . and when the transfer tank is getting low and the pump starts sucking air, the pressure will drop below what is needed by the switch to hold the relay open, which will then drop out shutting of the pump.
 
Relatively simple and cheap too (some thinking and tinkering required)
 
do not archive
[quote] ---


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Mark Phillips in TN



Joined: 10 Jan 2006
Posts: 431
Location: Columbia, TN

PostPosted: Wed Jul 19, 2006 8:43 am    Post subject: Drop-out relay Reply with quote

In a message dated 7/19/06 10:08:58 AM Central Daylight Time, jonlaury(at)impulse.net writes:

Quote:
I like the idea of a fuel pressure switch controlling a pump relay, but when there's no pressure (switch open) how does the pump start?


>>>>

You could wire your start button in parallel with the NC pressure switch contacts- make the "Pump On" button a momentary button and hold it in until the pressure builds enough to close the contacts, then release the button.  The pressure switch contacts will hold the pump on until the fuel is gone and the pressure drops, turning the pump off.  An indicator light connected to the input side of the pump motor would be useful here to tell you the pressure switch is closed and the pump is operating.  It will turn off once the pressure drops and the pump stops.

Mark


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Mark Phillips in TN



Joined: 10 Jan 2006
Posts: 431
Location: Columbia, TN

PostPosted: Wed Jul 19, 2006 8:45 am    Post subject: Drop-out relay Reply with quote

In a message dated 7/19/06 10:42:06 AM Central Daylight Time, brian-yak(at)lloyd.com writes:

Quote:
The pressure switch must be the normally open type


>>>
Duh- I knew this but my fingers obviously didn't-  Brian is right, natcherly!

Mark - do not archive


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