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Rant, question, suggestion: errors in plans/drawings
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ceengland(at)bellsouth.ne
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PostPosted: Sat Aug 26, 2006 6:57 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Rant mode on; drinkers of the 'Van's can do no wrong' koolaid, please
stop & delete now.

Several weeks (months?) ago I built up all the fuselage bulkheads
including the main spar carry-thru for my -7 kit. I carefully followed
all the directions/drawing indications I could find, especially on the
spar carrythru bulkhead. I noted & carefully followed the exploded views
on dwg 11 (rev 10-16-00) & later, dwg 22 (rev 10-27-00) showing the
bolts for the F633 L&R control brackets & all the F716 seat ribs with
the heads to the rear, threads forward.

I built up the tail cone. I completed the prep work for final assy of
the midsection. I began the riveting of the midsection several days ago
& today, neared completion of the riveting.

While studying dwg 22 section views to determine the orientation of the
bolts through the F715 seat ribs, I noticed that they show nuts on the
rib flange of all the F716 seat ribs where they bolt to the F704 spar
carry-thru. 'Curses; must have not been paying attention when I bolted
this stuff together.' (Bad medium term memory of earlier careful study
of plans.) Out came the wrenches, re-oriented all the F716 bolts,
retorqued. Happened to glance at the exploded view on the same dwg. All
rib bolts drawn with head on the rib flange. I checked dwg 11 exploded
view for the F633 bolts; it's inconsistent with the section view on dwg
22 also. Errors/inconsistencies #742 & 743 (guesstimate Smile ) noted in
the plans and/or instructions. By the way, this same section in the
instructions tells you to cleco in & drill the seat & baggage floors
without telling you to install the baggage ribs at all & before they
mention installing the F715 seat ribs, which must be curved by the
builder, have centerlines drawn on their bottom flanges (not
prepunched), & be match drilled to the belly skin. My revision of dwg
shows the control stick walking beam assy to the spar with bolts
oriented in a fashion that cannot be achieved under the current laws of
physics. When I called about that, the tech guy had different
orientation for some of the bolts, on his dwg with the same revision
date. Excuse: 'Well, sometimes minor changes are made without changing
the rev date/number.' His 1st suggested change also could not be
achieved under the current laws of physics. The final result was
basically, 'assemble it however you can to get it to work.'

I've lost count of the number of times I've called the tech guys at
Van's to politely question or point out this kind of stuff & asked
repeatedly why they don't offer a section of the website with
corrections & updates. They are usually courteous, but I invariably get
various lame excuses like 'you should read ahead', you should know how
it's done', 'well, when we built the prototype, we didn't have the
instructions', etc etc etc. Sometimes they say they will bring up the
issue 'at a staff meeting' but rarely if ever do they act like the
issues are any big deal. Never is there any feedback or encouragement to
continue reporting this stuff & with a single exception (defective AL
bar stock) never an admission that others have had the same issue.

Ok, rant mode off.

Question: should I care which way the F716 bolts are oriented (currently
head forward, nut/washer on rib) or the F633 bolts (currently head on
F633)? The belly skin rivets under the F716 bolts will be less
convenient to drive, but still 'doable'.

Suggestion:

We all take advantage of Matt's wiki to add a section for each model &
sub sections for each assy or part that we have problems understanding
or that are obvious errors/inconsistencies. The entries should document
the plan revision date and/or the instruction revision date. This should
help us all by consolidating records of problem areas, something Van's
is obviously unwilling to do.

Is this a worthwhile suggestion?

(Again, koolaid drinkers please don't reply.)

Thanks,

Charlie


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jsflyrv(at)verizon.net
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PostPosted: Sat Aug 26, 2006 10:37 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Charlie England wrote:

Quote:


Rant mode on; drinkers of the 'Van's can do no wrong' koolaid, please
stop & delete now.
Suggestion:

We all take advantage of Matt's wiki to add a section for each model &
sub sections for each assy or part that we have problems understanding
or that are obvious errors/inconsistencies. The entries should
document the plan revision date and/or the instruction revision date.
This should help us all by consolidating records of problem areas,
something Van's is obviously unwilling to do.

Is this a worthwhile suggestion?

(Again, koolaid drinkers please don't reply.)

Thanks,

Charlie

Dose not make a bit of difference which way the bolts are oriented, I

know that there are always going to be people that say
down and back, but if torqued and tightned correctly they won't come
off. As Vans say do it which ever way works for you,
( does that make me a koolaid drinker?) Wiki might be a good idea, but
it seems like what is a problem for some is not a problem for others.

Jerry(mined the raw materials to build my RV-6) Smile

do not archive

PS I did build a airplane one time and flew it for 500 hours, the
drawings were drawn on napkins at the
local coffee shop.

PSS Van does not do to much wrong when it comes to the RV's. Smile


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FLYaDIVE(at)aol.com
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PostPosted: Sun Aug 27, 2006 1:09 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

In a message dated 8/26/2006 10:59:14 PM Eastern Standard Time, ceengland(at)bellsouth.net writes:
Quote:
Is this a worthwhile suggestion?

(Again, koolaid drinkers please don't reply.)

Thanks,

Charlie

=========================================
It sure is Charlie!

As one person said: "PSS Van does not do to much wrong when it comes to the RV's. Smile"
How little is wrong does not matter or count when you spend hours or days working on something only to find it cannot be built or fit together the way it was drawn or described. It is still wrong.
I really like RV's and there are less problems with RV's than GA planes. But, get frustrated because of a 'wrong' and then tell me you want to kiss Van.

Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada


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jsflyrv(at)verizon.net
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PostPosted: Sun Aug 27, 2006 5:58 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

FLYaDIVE(at)aol.com wrote:

Quote:
In a message dated 8/26/2006 10:59:14 PM Eastern Standard Time,
ceengland(at)bellsouth.net writes:

Is this a worthwhile suggestion?

(Again, koolaid drinkers please don't reply.)

Thanks,

Charlie

=========================================
It sure is Charlie!

As one person said: "PSS Van does not do to much wrong when it comes
to the RV's. Smile"


That would be me as I am the only person that had responded. .. In the
20+ years I have been building and
flying RVs it seem like there are always a few people that have constant
problems and complaints. On the
the other hand there are several thousand RVs being built where the
builders do not have problems. I guess I
will stop here before getting into a nasty slug fest. I would have let
it go if it had not been for the koolaid
comment. Have you ever considered the koolaid drinkers are very happy
builders and flyers?

do not archive

Quote:
How little is wrong does not matter or count when you spend hours or
days working on something only to find it cannot be built or fit
together the way it was drawn or described. It is still wrong.
I really like RV's and there are less problems with RV's than GA
planes. But, get frustrated because of a 'wrong' and then tell me you
want to kiss Van.

Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the
third
time."
Yamashiada

------------------------------------------------------------------------





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Tim(at)MyRV10.com
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PostPosted: Sun Aug 27, 2006 7:14 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

I would suggest that the comments regarding laxity in accuracy of the
plans and laxity of notifications of revisions, and items like
those quoted are valid concerns. These suggestions, if taken by
the Van's crew, would greatly simplify the common issues, and
could easily prevent them from having to spend as much time on the
phone in the first place.

That said, I can understand why Jerry would feel the way he does too.
Once you've actually completed and flown an RV, some of those issues
seem minor.

As I see it, the end product satisfaction shouldn't justify ignoring
product and plans improvements by Vans. It would be to EVERYONE's
benefit if the plans had things listed properly, if plans issues
were posted for people to receive, and if when errors were found
they were corrected. Doing this would turn a great Van's kit into
a Phenomenal kit, and as mentioned above, could lead to a time where
they don't have to provide any measurable phone support so they can
focus on doing more profitable things. IMHO, almost all of the
quality support I've received in the build was provided by the
RV and RV-10 matronics list members. The factory support always
seemed to lead to a dead end.

Note: I didn't drink the kool-aid, so I see fairly clearly....but
I'm still very happy with my overall build.

Tim Olson - RV-10 N104CD - Flying 116 hrs
do not archive
Jerry Springer wrote:
Quote:


FLYaDIVE(at)aol.com wrote:

> In a message dated 8/26/2006 10:59:14 PM Eastern Standard Time,
> ceengland(at)bellsouth.net writes:
>
> Is this a worthwhile suggestion?
>
> (Again, koolaid drinkers please don't reply.)
>
> Thanks,
>
> Charlie
>
> =========================================
> It sure is Charlie!
>
> As one person said: "PSS Van does not do to much wrong when it comes
> to the RV's. Smile"


That would be me as I am the only person that had responded. .. In the
20+ years I have been building and
flying RVs it seem like there are always a few people that have constant
problems and complaints. On the
the other hand there are several thousand RVs being built where the
builders do not have problems. I guess I
will stop here before getting into a nasty slug fest. I would have let
it go if it had not been for the koolaid
comment. Have you ever considered the koolaid drinkers are very happy
builders and flyers?

do not archive

> How little is wrong does not matter or count when you spend hours or
> days working on something only to find it cannot be built or fit
> together the way it was drawn or described. It is still wrong.
> I really like RV's and there are less problems with RV's than GA
> planes. But, get frustrated because of a 'wrong' and then tell me you
> want to kiss Van.
> Barry
> "Chop'd Liver"
>
> "Show them the first time, correct them the second time, kick them the
> third
> time."
> Yamashiada
>





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perfeng(at)3rivers.net
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PostPosted: Sun Aug 27, 2006 7:25 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Okay, I'll pipe up in defense of where I think Jerry is coming from. As
"homebuilders", "Experimenters", or what ever the proper and accepted
moniker is being used this week, we are first and formost "fabricators"! At
least those of us that started building aircraft years ago from plans
ordered from Mechanics Illistrated or other publication that sparked our
desire to build and fly our own craft.
Yes, as an engineer of sorts, I too sometimes assume that the person who
will be fabricating and or assembling an assembly from plans or drawings
will have some basic intuition as to the proper and accepted manner in which
to perform the task even if the plans do not project it.
If bolt "A" is supposed to go into hole "B" but is drawn as going into hole
"C" and it is functionally required and obvious that it must go in "B" then,
it goes in "B"! Pretty simple actually.
Granted Charlie, I would like Van's to have a better means of providing
updates to builders and have tech personnel that took a more active concern
in some of the errors that have been brought to them in the past but come
on, orientation of the bolts? Some say down and back, some say up and
forward, others say it dioesn't matter...who's right? It's what ever works
and meets the functional requirement of the installation.
Don't get mad if some folks don't share the same frustration on issues such
as this. When they tell you to "read ahead" what might be better said is to
understand how the component or assembly is oriented, what connects to it,
and what function does it serve.
I'm not trying to flame or start another 2 month rant thread, I'm just
saying sometimes it's up to you to decide whats best for your ship.
DO NOT ARCHIVE

Jim Duckett N708JD RV-7A
---


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Bob Collins



Joined: 11 Mar 2006
Posts: 470
Location: St. Paul, Minnesota

PostPosted: Sun Aug 27, 2006 8:12 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

FYI, I started a database of "errors" (or at least, shall we say,
"clarifications" as people reported them over the years. Oddly, though, I
really don't have that many. If folks have specifics, please e-mail them to
me at bcollinsrv7a(at)comcast.net (or if you're subscribed, just add it
yourself at http://groups.yahoo.com/group/RV7A/database) and perhaps we can
make it easier on those who are to follow.

Bob Collins
St. Paul, Minn
RV Builder's Hotline free weekly newsletter
http://home.comcast.net/~rvnewsletter/

[quote] --


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Bob Collins
St. Paul, Minn.
Letters from Flyover Country
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Bob Collins



Joined: 11 Mar 2006
Posts: 470
Location: St. Paul, Minnesota

PostPosted: Sun Aug 27, 2006 8:39 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Quote:
I checked dwg 11
exploded
view for the F633 bolts; it's inconsistent with the section
view on dwg
22 also. Errors/inconsistencies #742 & 743 (guesstimate Smile )
noted in
the plans and/or instructions.

It's been awhile -- two years -- but I vaguely remember this part. However,
I didn't bother too much with the plans because there was -- as I recall --
another issue which solved the question for me -- access to the bolt head
(or maybe it was a nut) in the future. Anyway, as I recall -- without the
specifics -- there was no way for me to EASILY check on those nuts (to see
if they were working loose except if I oriented them one way (I have
removable floors). There have been certain phases of the build, I've
noticed, where it's helpful for me to slow down a bit and say "OK, this
might be the easiest way to BUILD it, but what's the easiest and best way to
accommodate an inspection once I'm built. YMMV.

I think the suggestion is a good one. I think the thread could prove helpful
ONLY if we can separate the suggestion from characterizing other people one
way or the other.

I'm loathe to have another week of deleting messages that really have no
value to the build process, especially when the essence of the thread is
about building.

Do not archive.


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Bob Collins
St. Paul, Minn.
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fstringham



Joined: 10 Jan 2006
Posts: 87

PostPosted: Sun Aug 27, 2006 10:18 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Charlie and all you great RV builders

I have really enjoyed this thread as I to have had these same experiences.
But I have learned alot more from my mistakes ( some very $$$$$$$$$$) than
from my success.

Now to the plans and instructions and those that read and use them. As an
old high school chemistry teacher I was confornted many time by a few
student that said my lab, test, and or assignment instructions were just
plain terriable. And others, less vocally, would say they were great or
would do them as described. In other words one man's poison is anothers
cake. In fact on one occassion a student walked in to my class room and just
unloaded on me, how he tought I was a terrible teacher, incapable of giving
proper directions, and concept understanding. The very next student in the
door praised my teaching ability and said "I just love the way you explain
things and make the lab stuff understood................................"
Same instruction, instructor, and process!!!!!!!!!!!!!!

I do know this, that at the begining of my RV 7A project I would just follow
the plans step at a time to find that down the road was an instruction that
said, make sure you do....what ever.....before you do the things you have
just done........DAH............

So I started reading a head, choreographing my days fabrication, measue
thrice /cut once, e-mail group for clairification before I moved ahead, and
would call Van's when all else failed.

Does this mean that Van's should just rest on there laurals....No....I would
hope that they are in continual reflection, introspection, and change. With
that said I must play the cards that are passed my way (instructions, parts,
other info) and do the best I can. This has been the best fun of my life and
I wouldn't change a thing ( will maybe IF I build again there will be a
bunch of things I would do different and or change) as it has been a great
growing journey.

For me success comes knowing that life is a series of problems in which
successsful people solve their problems successfully.

I am coming up on my second anniversary of building (September 4, 2004) and
can see a little light at the end of the tunnel. New Challenges, new
mistakes to correct, and more interaction and learning from all you great
airplane builders. Thanks for all your past help and info.................

Now back to my control stick grip fabrication. Now how can I add throttle,
mixture, carb heat, and props controller to my grip that will have flaps,
trims, seat heat, flip flop com, VOR adjustment, altimeter pressure gage
adjustment, tire pressure adjusting switch, canopy latch actuator,
.............. have I left any other essential switches out, oh
ya.....engine start button, wig wag switches, weapons bay actuation, weapons
release, and last but not least emergency radio 121.5 switch. I know I have
left someting important out so please e-mail me of what I need to add.

Alright pass the koolaid...............bill o'rielly fans.....

Frank at SGU and SLC RV 7A ...wiring, you gotta love that fiberglass work,
looking for instrument and engine $$$$$$$$$$$$$$$$$

[quote]From: "Jim Duckett" <perfeng(at)3rivers.net>
Reply-To: rv-list(at)matronics.com
To: <rv-list(at)matronics.com>
Subject: Re: Rant, question, suggestion: errors in plans/drawings
Date: Sun, 27 Aug 2006 09:23:32 -0600



Okay, I'll pipe up in defense of where I think Jerry is coming from. As
"homebuilders", "Experimenters", or what ever the proper and accepted
moniker is being used this week, we are first and formost "fabricators"!
At least those of us that started building aircraft years ago from plans
ordered from Mechanics Illistrated or other publication that sparked our
desire to build and fly our own craft.
Yes, as an engineer of sorts, I too sometimes assume that the person who
will be fabricating and or assembling an assembly from plans or drawings
will have some basic intuition as to the proper and accepted manner in
which to perform the task even if the plans do not project it.
If bolt "A" is supposed to go into hole "B" but is drawn as going into hole
"C" and it is functionally required and obvious that it must go in "B"
then, it goes in "B"! Pretty simple actually.
Granted Charlie, I would like Van's to have a better means of providing
updates to builders and have tech personnel that took a more active concern
in some of the errors that have been brought to them in the past but come
on, orientation of the bolts? Some say down and back, some say up and
forward, others say it dioesn't matter...who's right? It's what ever works
and meets the functional requirement of the installation.
Don't get mad if some folks don't share the same frustration on issues such
as this. When they tell you to "read ahead" what might be better said is
to understand how the component or assembly is oriented, what connects to
it, and what function does it serve.
I'm not trying to flame or start another 2 month rant thread, I'm just
saying sometimes it's up to you to decide whats best for your ship.
DO NOT ARCHIVE

Jim Duckett N708JD RV-7A
---


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ceengland(at)bellsouth.ne
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PostPosted: Sun Aug 27, 2006 10:37 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

1st, I want to be clear that I'm flying a -4 & building a -7 because I
think that Van's planes are the best overall value on the market. Having
said that, the best can still be a lot better with not a lot of effort.

There's a story about one of our famous WW2/test pilots flying an early
jet after a maintenance session. The controls jammed & as the story
goes, only his superior skills kept him alive as he worked around the
problem. He managed to get the plane on the ground in one piece &
subsequent inspection revealed that during maintenance, an old salt who
knew the rules about the bolt head going forward noticed a bolt that was
in backward & corrected it. What he missed was the documentation that
that particular bolt had to be reversed to prevent potential jamming of
the controls.

This is not just a value issue; it's a safety issue. Most of us are
working through our 1st build on our model of choice. As others have
pointed out, we can't read Van's mind & know how they did it. Many, many
hours are wasted & many, many parts are replaced at the builders'
expense due to ambiguous or outright incorrect instructions. Again, as
others have pointed out, it would be to Van's advantage to make these
updates & corrections readily available to all. Should that bolt follow
convention with the head forward, or did Van intend for it to be
reversed for future access? It's drawn both ways. Why should I be forced
to guess his intent when I paid good money for a kit & instructions
instead of a truckload of ore?

Why, in two phone conversations while searching for a part in the
inventory, did one tech guy insist that all hardware be kept in the
original bags & another recommend that it be sorted by type into
containers? (Mine was still in the original bags containing the
seemingly random mix of parts.) No matter which I did, I'd be wrong 1/2
the time.

I've had quite a few conversations with Van's various tech guys offering
what I consider constructive suggestions that could improve the kits at
minimal expense & radically reduce phone time for them. All have met
with indifference or resistance. For example, how many hours did you
spend inventorying your kit? Would a pick list printed in numeric order
have saved about 80% of those hours? When asked for a 'soft copy' so I
could sort it myself, I was offered various excuses. When I tried to
explain how much time is wasted with the current setup & how easily &
cheaply it could be corrected (with free, open source application
software & volunteer work to provide the data conversion routines), they
were uninterested. How many hours have you spent trying to decide which
of multiple pieces of bar or angle stock with varying lengths to cut
when fabricating a part? Someone at Van's made up a cutting schedule so
they know lengths to send in the kit. Why do we have to guess, often
incorrectly, which piece we should use & then be forced to buy more
stock when the cutting schedule could easily be provided with the parts
list? If I really wanted a scavenger hunt, I'd have gone to a church
social, for free. Smile

Again, I think that Van's kits (& planes) are the best available. I just
think we can have it a lot better for minimal effort. These posts are
made with the hope that something productive & useful will result. Bob
Collins mentioned that he had started a list of problem areas. I'll try
to do my part & send all the stuff I've found so far to him. Hopefully,
all this stuff will eventually migrate to one totally open location
where all can go to post or research issues.

Charlie

Jim Duckett wrote:

[quote]

Okay, I'll pipe up in defense of where I think Jerry is coming from.
As "homebuilders", "Experimenters", or what ever the proper and
accepted moniker is being used this week, we are first and formost
"fabricators"! At least those of us that started building aircraft
years ago from plans ordered from Mechanics Illistrated or other
publication that sparked our desire to build and fly our own craft.
Yes, as an engineer of sorts, I too sometimes assume that the person
who will be fabricating and or assembling an assembly from plans or
drawings will have some basic intuition as to the proper and accepted
manner in which to perform the task even if the plans do not project it.
If bolt "A" is supposed to go into hole "B" but is drawn as going into
hole "C" and it is functionally required and obvious that it must go
in "B" then, it goes in "B"! Pretty simple actually.
Granted Charlie, I would like Van's to have a better means of
providing updates to builders and have tech personnel that took a more
active concern in some of the errors that have been brought to them in
the past but come on, orientation of the bolts? Some say down and
back, some say up and forward, others say it dioesn't matter...who's
right? It's what ever works and meets the functional requirement of
the installation.
Don't get mad if some folks don't share the same frustration on issues
such as this. When they tell you to "read ahead" what might be better
said is to understand how the component or assembly is oriented, what
connects to it, and what function does it serve.
I'm not trying to flame or start another 2 month rant thread, I'm just
saying sometimes it's up to you to decide whats best for your ship.
DO NOT ARCHIVE

Jim Duckett N708JD RV-7A
---


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Michael Wynn



Joined: 10 Jan 2006
Posts: 148
Location: San Ramon, CA

PostPosted: Sun Aug 27, 2006 4:14 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

I was struck, when starting my -8 with the empennage, just how simple and straightforward the plans and instructions were. Nice little check boxes for each step. Then I got the wing kit. The wing is much more complex and the instructions are much less exacting. Like where it discusses how to rivet the bottom skins. Then, the next page talks about what to do before you put on the bottom skins and then the next page goes back to how to put on the bottom skins.

I suppose the truth is that I learned enough from the empennage to sort out how to do most of the wing--with a lot of help from the online community and a few questions to Van's. My guess is that the online community would probably be happy to re-write the assembly manual given the opportunity.

Anyway, most the kit and plans are pretty straightforward. I would be happier if I had a bunch more pages of little check boxes. I am clearly an assembler and not an engineer. I think the second RV would be a lot easier. I suppose Van's has other stuff to do, but I think they would sell even more kits if all the instructions were as well documented as the empennage instructions.
Regards,

Michael Wynn (Ginger ale drinker)
RV-8, Wings
San Ramon, California

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San Ramon, CA
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PostPosted: Sun Aug 27, 2006 4:31 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

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Bob Collins



Joined: 11 Mar 2006
Posts: 470
Location: St. Paul, Minnesota

PostPosted: Sun Aug 27, 2006 5:29 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

I presume at some point the instructions for the 7/8/9 will mirror those of the 10. That is, no instruction manual at all.

Bob

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// Anyway, most the kit and plans are pretty straightforward. I would be happier if I had a bunch more pages of little check boxes. I am clearly an assembler and not an engineer. I think the second RV would be a lot easier. I suppose Van's has other stuff to do, but I think they would sell even more kits if all the instructions were as well documented as the empennage instructions.
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Letters from Flyover Country
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PostPosted: Sun Aug 27, 2006 5:33 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

gordon or marge wrote:

[quote]

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ptrotter



Joined: 10 Jan 2006
Posts: 28
Location: Westchester County, NY

PostPosted: Sun Aug 27, 2006 5:45 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

In general, I think that Van's has designed excellent aircraft and their
kits are great. But in some respects the instructions could be a little
better. Yes, we should be able to extrapolate from the drawings and
instructions to figure out what we should be doing, but when there are
specific instructions or drawings for an operation, we should be able to
rely on them. It is not that the instructions need to be expanded, it is
that those that are there should be correct. Any incorrect or contradictory
instructions should be fixed. This is not hard, as I'm sure that Van's has
been apprised of the errors by many people. Also, we should not have to
worry about following the instructions and doing something only to find out
later that something else should have been done first. Reading ahead in the
instructions is a good idea, but they should be in the proper order anyway.
I'm having a great time building my 8, but sometimes it is frustrating
trying to figure out what to do when the instructions and drawing are
unclear or contradict each other.

The instructions that are provided, at whatever level of detail that Van's
feels are necessary, should be accurate. It would take very little effort
to create a section on their website with corrections to the instructions
and drawings. For anything beyond that, I feel that these forums and email
lists are a great resource.

Paul Trotter
RV-8 82080 Fuselage Kit

Quote:

Charlie et al:

It might be helpful to think of the builders manual as an outline to
direct
your own thought processes. A manual sufficiently detailed to satisfy
everyone would be impractical. One needs to think through the tasks and
the
builders manual will help you do that but it will not do it for you. Time
spent trying to improve Van's perceived performance could be spent solving
problems using any and all resources that can be found. The literature
has
many volumes describing standard practices, techniques methods and goals
that have been a part of aircraft manufacture for decades. These projects
are part of a learning process we can strive for. The ensueing self
reliance can be gratifying.

Gordon Comfort
N363GC



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N801PT (reserved)
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PostPosted: Sun Aug 27, 2006 5:46 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Now you're talking! I've heard great things about the -10's
plans/instructions. Isn't it interesting that Van gets high praise for
reducing build time on the -8 by prepunching the fuselage but we get
criticized for asking that we not be required to waste time needlessly
searching for parts or trying to sort out two instructions in direct
conflict.

Charlie

Bob Collins wrote:

Quote:
I presume at some point the instructions for the 7/8/9 will mirror
those of the 10. That is, no instruction manual at all.

Bob

Do Not Archive

// Anyway, most the kit and plans are pretty straightforward. I would
be happier if I had a bunch more pages of little check boxes. I am
clearly an assembler and not an engineer. I think the second RV would
be a lot easier. I suppose Van's has other stuff to do, but I think
they would sell even more kits if all the instructions were as well
documented as the empennage instructions.


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PostPosted: Sun Aug 27, 2006 6:49 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

<snip>

It's
unfortunate that they cannot or will not recognize
that the kits could
be significantly improved and the need for factory
support minimized
with a little attention to their documents.

<snip>

Charlie,

I understand where you're coming from. It has been a
few years since Van himself decided to make the
company employee owned. Maybe now it's a Job/Owner
Security issue. Wink

Darrell Reiley
RV7A "Reiley Rocket"
N622DR Reserved

CenTex_RV_Aircraft-owner(at)yahoogroups.com



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PostPosted: Sun Aug 27, 2006 7:36 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

That's called "Job Security"

Bill
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Jack Fromm



Joined: 10 Jan 2006
Posts: 2
Location: KDMW Maryland

PostPosted: Mon Aug 28, 2006 4:36 am    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Well said, Paul. My sentiments exactly. Now for an anecdote...

About a year and a half ago, my EAA chapter held a sheet metal assembly
workshop using the old Van's flap project. Before the workshop, all of us
"instructors" got together to put one of the projects together to
familiarize ourselves with it so we wouldn't make fools of ourselves when we
actually went to teach it. Good thing, too. During this familiarization, I
found at least three problems with the one-page instruction/drawing sheet
that came with the project! One was a nutplate part number callout where
the drawing disagreed with the instructions, the other showed one of the end
ribs facing the wrong way and finally, a couple of steps in the instructions
were out of sequence. I could have sworn Van did this intentionally. It
must be his way of preparing us for all the problems we would encounter with
the real plans. Seeing this, I suggested to my fellow instructors that we
begin the workshop by having the students take a half-hour to read ahead,
just like Van's suggests in the real plans, to see who could spot the three
problems and that we award a door prize to the winner(s). They didn't take
my suggestion either. Sad

Jack Fromm
RV-8 81120 Flying

Quote:


In general, I think that Van's has designed excellent aircraft and their
kits are great. But in some respects the instructions could be a little
better. Yes, we should be able to extrapolate from the drawings and
instructions to figure out what we should be doing, but when there are
specific instructions or drawings for an operation, we should be able to
rely on them. It is not that the instructions need to be expanded, it is
that those that are there should be correct. Any incorrect or
contradictory

Quote:
instructions should be fixed. This is not hard, as I'm sure that Van's
has

Quote:
been apprised of the errors by many people. Also, we should not have to
worry about following the instructions and doing something only to find
out

Quote:
later that something else should have been done first. Reading ahead in
the

Quote:
instructions is a good idea, but they should be in the proper order
anyway.

Quote:
I'm having a great time building my 8, but sometimes it is frustrating
trying to figure out what to do when the instructions and drawing are
unclear or contradict each other.

The instructions that are provided, at whatever level of detail that Van's
feels are necessary, should be accurate. It would take very little effort
to create a section on their website with corrections to the instructions
and drawings. For anything beyond that, I feel that these forums and
email

Quote:
lists are a great resource.

Paul Trotter
RV-8 82080 Fuselage Kit


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RV-8 N138JF
Flying - 200 hours
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PostPosted: Mon Aug 28, 2006 9:54 pm    Post subject: Rant, question, suggestion: errors in plans/drawings Reply with quote

Here is a copy of a letter I wrote in 1999 while building my RV-8. Doesn't sound like things have changed much, Too bad.

The plans are useable, but...........
Quote:

Take a look at the plans that Frank Christen had for the Christen Eagle II
twenty years ago. Outstanding!!! A manual for every kit, subdivided with a
general description of what the task is, description of new skills, an
accurate list of parts needed on the next section, tools needed and
preaddressed cards to report back any errors or questions. Isometric
pictures on every page. Change letters on every page, upgrades sent until
you are done with that area. Small parts packaged in plastic boxes with the
part number for each part depicted in the lid of the box when you flipped
the it open.

Van's plans are useable but they could be much better. I think I learned
just as much building the Eagle without all the guess work and wandering
around the garage trying to figure out what Van meant. You still have to do
the work and use the tools, you just know that what you are doing is RIGHT.


Rich Crosley
RV-8, N948RC
175 hours


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