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waj(at)quik.com
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 Posted: Fri Sep 15, 2006 5:33 am Post subject: 601XL Wing Spars |
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Hello group ,I thank you all for the responses I received when I first wrote .I received my first AL. order from ASC. on July 26th 2006 .Since that time I have built the rudder, horz. stab.,Ribs for flaps ,elevator, ailerons .Both front and rear wing ribs ,center section is built (not riveted yet) , all the main spars components are cut and ready for drilling .Dave Clay from Temple Texas has been a great help ,he has many good ideas in this construction .I am ready to drill the wing spar parts together today .Do any of you scratch builders have any suggestions how to do this that may help me . Thank you Wade Jones
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Ron Lendon
Joined: 10 Jan 2006
Posts: 685
Location: Clinton Twp., MI
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| Posted: Fri Sep 15, 2006 4:47 pm Post subject: Re: 601XL Wing Spars |
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Wade,
I am heading in the same direction as you. One Idea I had was to tram (square up) my drill press spindle to the table top. What I mean here is to invert the base so the spindle can reach the table top and move the spar along the table while drilling. That looks like the easiest way to keep it supported while drilling.
Below are 3 pictures of my shop, table & workbench. The workbench has adjustable shelves. Looks like I may not have to invert the base because it fits under the table. I may have to use several positions, and tram in the spindle at each location.
Carlos, what do you think?
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| Description: |
| Little closer shot. Base fits under table. |
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| Description: |
| Shot of the workbench with the drill press lowered for table top work. |
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291 Time(s) |
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_________________
Ron Lendon
WW Corvair with Roy's Garage 5th bearing
CH 601 XLB
N601LT - Flying
http://www.mykitlog.com/rlendon
Corvair Engine Prints:
https://sites.google.com/site/corvairenginedata/ |
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davids601xl(at)yahoo.com
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| Posted: Mon Sep 18, 2006 4:37 am Post subject: 601XL Wing Spars |
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Hi Wade.
Here are a few tips. I also have some photos if you
want some. Email me offlist.
Number 8 and 10 machine screws with wing nuts make
great clecos as you drill. (be sure to use washers on
both ends to avoid marking those spar caps)
I always started with a smaller bit and did a pilot
hole first. More drilling overall but all my holes
are round so I think it was worth it.
I turned the drill head on my drill press 90 degrees
and clamped the base to a small table beside my
worktable. This allowed me the reach I needed. Then I
slid the spar along the work table and drilled as I
went. It worked well. It is important that the spar
remains flat (straight) throughout the drilling
process or you will build in some warp.
I use a small piece of angle or some other suitable
tool to check that the drill bit is square to the spar
cap in both directions. If the hole isn't square to
the material the heads of the rivets don't sit right.
Polish those spar caps. There should be no nicks or
scratches in them whatsoever as that is where stresses
will build up.
I hope that little bit helps. A lot is common sense
but spars are a lot of work and absolutely crucial to
the structural integrity of your airframe. I would
hate to see anyone make a set that were not airworthy.
have fun.
David
--- Wade Jones <waj(at)quik.com> wrote:
| Quote: | Hello group ,I thank you all for the responses I
received when I first wrote .I received my first AL.
order from ASC. on July 26th 2006 .Since that time I
have built the rudder, horz. stab.,Ribs for flaps
,elevator, ailerons .Both front and rear wing ribs
,center section is built (not riveted yet) , all the
main spars components are cut and ready for drilling
.Dave Clay from Temple Texas has been a great help
,he has many good ideas in this construction .I am
ready to drill the wing spar parts together today
.Do any of you scratch builders have any suggestions
how to do this that may help me . Thank you Wade
Jones
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David Barth
601 XL Plansbuilder 15% done?
Working on Wings
www.ch601.org
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waj(at)quik.com
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| Posted: Mon Sep 18, 2006 7:58 am Post subject: 601XL Wing Spars |
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Hi David ,thanks a lot for your imput .I finished drilling the spars
yesterday (8 hours) lots of drilling .I used a method similar to yours
.Thanks again wade
---
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