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Flutter Question

 
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Dennis.Kirby(at)kirtland.
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PostPosted: Tue Sep 26, 2006 5:46 pm    Post subject: Flutter Question Reply with quote

Kolb Friends -

I suspect I've had my first encounter with flutter on my Mark-3.
Not sure - that's why I'm asking this question: Can aileron flutter
happen in short bursts (like, durations less than one second)?

I was flying this morning in mildly turbulent air. Cruise power,
straight & level at about 65 mph indicated. I encountered a sudden
burst of vibration in the airframe that felt like (if you can picture
this) someone threw a big glop of oatmeal thru the prop. Just one short
burst - not a continuous vibration. At first I thought something soft
went thru my prop, like a rag or something.

Lemme tell you - this is something that will make you sit bolt upright,
eyes wide, and make you wonder, "What the heck was THAT?"

My plane IS equipped with the aileron counterbalance rods (thanks again,
J.Hauck), but they are slightly shortened to accommodate wing folding.

This happened four different times in my 1.2 hour flight. Aside from
that, everything was working fine (engine), and my postflight inspection
revealed no anomalies. Except ...

I had repaired some fabric on the outboard trailing edge of the right
aileron a week before this flight. In doing so, the outboard six inches
of aileron gap seal fabric (I use bookbinding tape) was removed. And
not re-installed, after the fabric fix. I suspect the new airflow
pattern due to the missing tape, plus the extra weight of the fabric
patch/paint on the aileron, was enough to initiate the flutter.

Anybody think this could be the cause?

I will definitely reinstall the gap seal tape before next flight - see
if that cures the problem.

Dennis Kirby
Cedar Crest, NM


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Richard Pike



Joined: 09 Jan 2006
Posts: 1671
Location: Blountville, Tennessee

PostPosted: Tue Sep 26, 2006 6:05 pm    Post subject: Flutter Question Reply with quote

Possibly aileron flutter. Watch it. If it flutters, you can see it. I had
some rudder flutter, but it was sort of long duration, not so much a flutter
as a waggle. But totally unacceptable. And it only happened if you took your
feet off the pedals. Replace that tape muy pronto and see how it does.

Richard Pike
MKIII N420P (420ldPoops)
---


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Richard Pike
Kolb MKIII N420P (420ldPoops)
Kingsport, TN 3TN0

Forgiving is tough, being forgiven is wonderful, and God's grace really is amazing.
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jindoguy(at)gmail.com
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PostPosted: Tue Sep 26, 2006 6:48 pm    Post subject: Flutter Question Reply with quote

Dennis, You say the counter balances were shortened. Are they still in balance? If in doubt, disconnect your aileron push rods at the aileron bell crank and check. The combination of patch and shortening could very well be the cause of a flutter episode. It certainly sounds exactly like my first flutter incident. Airspeed was about the same, and it did come and go like that at first. I had no counter weights. Installing them and doing a careful balance has the flutter threshold beyond 120 mph, now.

Rick

On 9/26/06, Kirby Dennis Contr MDA/AL <Dennis.Kirby(at)kirtland.af.mil (Dennis.Kirby(at)kirtland.af.mil)> wrote:
Quote:
--> Kolb-List message posted by: "Kirby Dennis Contr MDA/AL" < Dennis.Kirby(at)kirtland.af.mil (Dennis.Kirby(at)kirtland.af.mil)>

Kolb Friends -

I suspect I've had my first encounter with flutter on my Mark-3.
Not sure - that's why I'm asking this question: Can aileron flutter
happen in short bursts (like, durations less than one second)?

I was flying this morning in mildly turbulent air. Cruise power,
straight & level at about 65 mph indicated. I encountered a sudden
burst of vibration in the airframe that felt like (if you can picture
this) someone threw a big glop of oatmeal thru the prop. Just one short
burst - not a continuous vibration. At first I thought something soft
went thru my prop, like a rag or something.

Lemme tell you - this is something that will make you sit bolt upright,
eyes wide, and make you wonder, "What the heck was THAT?"

My plane IS equipped with the aileron counterbalance rods (thanks again,
J.Hauck), but they are slightly shortened to accommodate wing folding.

This happened four different times in my 1.2 hour flight. Aside from
that, everything was working fine (engine), and my postflight inspection
revealed no anomalies. Except ...

I had repaired some fabric on the outboard trailing edge of the right
aileron a week before this flight. In doing so, the outboard six inches
of aileron gap seal fabric (I use bookbinding tape) was removed. And
not re-installed, after the fabric fix. I suspect the new airflow
pattern due to the missing tape, plus the extra weight of the fabric
patch/paint on the aileron, was enough to initiate the flutter.

Anybody think this could be the cause?

I will definitely reinstall the gap seal tape before next flight - see


--
Rick Girard
"Ya'll drop on in"
takes on a whole new meaning
when you live at the airport. [quote][b]


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NeilsenRM(at)comcast.net
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PostPosted: Tue Sep 26, 2006 7:41 pm    Post subject: Flutter Question Reply with quote

Rick

You keep saying 120 MPH!!!! I suspect your airspeed indicator is giving you higher readings than actual speeds. The published VNE on a MKIIIc is 100 MPH. If I remember the other speeds correctly you were quoting were a bit high for the engine you are running. That was a 582? Any way, if you really were going 120 MPH then you are a very lucky individual. I would not recommend that anyone try to duplicate this feat unless you are trying to rip your wings off.

My $.02 worth.

Rick Neilsen
Redrive VW powered MKIIIc
[quote] ---


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planecrazydld(at)yahoo.co
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PostPosted: Wed Sep 27, 2006 2:24 am    Post subject: Flutter Question Reply with quote

Hi Dennis;
You may have identified the primary cause but eventual loosening of structural assemblies due to use and wear can also bring flutter on.


Kirby Dennis Contr MDA/AL <Dennis.Kirby(at)kirtland.af.mil> wrote:
[quote]--> Kolb-List message posted by: "Kirby Dennis Contr MDA/AL"

Kolb Friends -

I suspect I've had my first encounter with flutter on my Mark-3.
Not sure - that's why I'm asking this question: Can aileron flutter
happen in short bursts (like, durations less than one second)?

I was flying this morning in mildly turbulent air. Cruise power,
straight & level at about 65 mph indicated. I encountered a sudden
burst of vibration in the airframe that felt like (if you can picture
this) someone threw a big glop of oatmeal thru the prop. Just one short
burst - not a continuous vibration. At first I thought something soft
went thru my prop, like a rag or something.

Lemme tell you - this is something that will make you sit bolt upright,
eyes wide, and make you wonder, "What the heck was THAT?"

My plane IS equipped with the aileron counterbalance rods (thanks again,
J.Hauck), but they are slightly shortened to accommodate wing folding.

This happened four different times in my 1.2 hour flight. Aside from
that, everything was working fine (engine), and my postflight inspection
revealed no anomalies. Except ...

I had repaired some fabric on the outboard trailing edge of the right
aileron a week before this flight. In doing so, the outboard six inches
of aileron gap seal fabric (I use bookbinding tape) was removed. And
not re-installed, after the fabric fix. I suspect the new airflow
pattern due to the missing tape, plus the extra weight of the Dave Downey
in SE PA
Carpe Tigercubium
Get your own [url= http://us.rd.yahoo.com/evt=43290/*http://smallbusiness.yahoo.com/domains]web address for just $1.99/1st yr[/url]. We'll help.


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jindoguy(at)gmail.com
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PostPosted: Wed Sep 27, 2006 4:34 am    Post subject: Flutter Question Reply with quote

Rick, 120 mph was what I got off the GPS while testing the aileron counter balance installation. During that brief excursion into the red zone, my discomfort level was in the red zone, too, but upon post flight inspection, I found no evidence of seat damage. Smile I would never recommend anything over mid yellow (max smooth air cruise speed), about 95 mph. To be honest, my goal was to get 10% over redline, but I made a bad entry into a chandelle and got too steep coming out. Needless to say I pulled back on the stick very, very gently.

Rick

On 9/26/06, Richard & Martha Neilsen <NeilsenRM(at)comcast.net (NeilsenRM(at)comcast.net)> wrote:[quote] Rick

You keep saying 120 MPH!!!! I suspect your airspeed indicator is giving you higher readings than actual speeds. The published VNE on a MKIIIc is 100 MPH. If I remember the other speeds correctly you were quoting were a bit high for the engine you are running. That was a 582? Any way, if you really were going 120 MPH then you are a very lucky individual. I would not recommend that anyone try to duplicate this feat unless you are trying to rip your wings off.

My $.02 worth.

Rick Neilsen
Redrive VW powered MKIIIc
[quote] ---


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Russ Kinne



Joined: 27 Jan 2006
Posts: 182

PostPosted: Wed Sep 27, 2006 5:31 am    Post subject: Flutter Question Reply with quote

DaveDid you re-balance after shortening the rods and reworking the aeliron? Could be it.
CARPE KOLBIUM!
Russ

do noit archive

On Sep 27, 2006, at 6:22 AM, David Downey wrote:
Quote:
Hi Dennis;
You may have identified the primary cause but eventual loosening of structural assemblies due to use and wear can also bring flutter on.


Kirby Dennis Contr MDA/AL <Dennis.Kirby(at)kirtland.af.mil (Dennis.Kirby(at)kirtland.af.mil)> wrote:
Quote:
--> Kolb-List message posted by: "Kirby Dennis Contr MDA/AL"

Kolb Friends -

I suspect I've had my first encounter with flutter on my Mark-3.
Not sure - that's why I'm asking this question: Can aileron flutter
happen in short bursts (like, durations less than one second)?

I was flying this morning in mildly turbulent air. Cruise power,
straight & level at about 65 mph indicated. I encountered a sudden
burst of vibration in the airframe that felt like (if you can picture
this) someone threw a big glop of oatmeal thru the prop. Just one short
burst - not a continuous vibration. At first I thought something soft
went thru my prop, like a rag or something.

Lemme tell you - this is something that will make you sit bolt upright,
eyes wide, and make you wonder, "What the heck was THAT?"

My plane IS equipped with the aileron counterbalance rods (thanks again,
J.Hauck), but they are slightly shortened to accommodate wing folding.

This happened four different times in my 1.2 hour flight. Aside from
that, everything was working fine (engine), and my postflight inspection
revealed no anomalies. Except ..

I had repaired some fabric on the outboard trailing edge of the right
aileron a week before this flight. In doing so, the outboard six inches
of aileron gap seal fabric (I use bookbinding tape) was removed. And
not re-installed, after the fabric fix. I suspect the new airflow
pattern due to the missing tape, plus the extra weight of the Dave Downey
in SE PA
Carpe Tigercubium

Get your own [url= http://us.rd.yahoo.com/evt=43290/*http://smallbusiness.yahoo.com/domains]web address for just $1.99/1st yr[/url]. We'll help. [url=http://us.rd.yahoo.com/evt=41244/*http://smallbusiness.yahoo.com/][/url]
Quote:

ntribution



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Dave Pelletier



Joined: 10 Jan 2006
Posts: 100
Location: Prescott, Arizona

PostPosted: Wed Sep 27, 2006 6:54 am    Post subject: Flutter Question Reply with quote

Dennis,

You've got enough responses to your question without me adding two
cents. But I'm addressing the shrotened countrerbalance weights. I had the
same problem on my Firestar - too long to get into the trailer. You can
drill holes to mount the weights in the "correct" length, then when you're
getting ready to store the plane in the trailer, remove the bolts, drop the
rods down to where they are now and temporarily re-bolt them. That's what I
did with my Firestar. You only have to remove and replace two bolts so it's
not like a major job.

AzDave

Quote:
My plane IS equipped with the aileron counterbalance rods (thanks again,
J.Hauck), but they are slightly shortened to accommodate wing folding.

Dennis Kirby
Cedar Crest, NM




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Steven Green



Joined: 05 Feb 2006
Posts: 118

PostPosted: Wed Sep 27, 2006 4:03 pm    Post subject: Flutter Question Reply with quote

Dennis,

You didn't mention feeling the flutter on the stick. Before I installed
counter balances on my MK3 I encountered flutter at about 85 mph and it was
very evident in the stick.

A vibration in the airframe can come from a miss in the engine. My first
and only experience with carb ice on the 912 caused a couple of short bursts
of vibration due to the engine missing as the ice broke loose. This
happened twice in about a 15 minute period.

Steven

Subject: Flutter Question
Quote:

<Dennis.Kirby(at)kirtland.af.mil>

Quote:

Kolb Friends -

I suspect I've had my first encounter with flutter on my Mark-3.
Not sure - that's why I'm asking this question: Can aileron flutter
happen in short bursts (like, durations less than one second)?

I was flying this morning in mildly turbulent air. Cruise power,
straight & level at about 65 mph indicated. I encountered a sudden
burst of vibration in the airframe that felt like (if you can picture
this) someone threw a big glop of oatmeal thru the prop. Just one short
burst - not a continuous vibration. At first I thought something soft
went thru my prop, like a rag or something.

Lemme tell you - this is something that will make you sit bolt upright,
eyes wide, and make you wonder, "What the heck was THAT?"

My plane IS equipped with the aileron counterbalance rods (thanks again,
J.Hauck), but they are slightly shortened to accommodate wing folding.

This happened four different times in my 1.2 hour flight. Aside from
that, everything was working fine (engine), and my postflight inspection
revealed no anomalies. Except ...

I had repaired some fabric on the outboard trailing edge of the right
aileron a week before this flight. In doing so, the outboard six inches
of aileron gap seal fabric (I use bookbinding tape) was removed. And
not re-installed, after the fabric fix. I suspect the new airflow
pattern due to the missing tape, plus the extra weight of the fabric
patch/paint on the aileron, was enough to initiate the flutter.

Anybody think this could be the cause?

I will definitely reinstall the gap seal tape before next flight - see
if that cures the problem.

Dennis Kirby
Cedar Crest, NM



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PostPosted: Thu Sep 28, 2006 9:00 am    Post subject: Flutter Question Reply with quote

<< You say the counter balances were shortened. Are they still in
balance? Installing them and doing a careful balance has the flutter
threshold beyond 120 mph, now. Rick G >>

Rick -

My counterbalance rods are about 2 inches shorter from the 100% balanced
length. That would still yield at least 80% balanced - way better than
nothing, but ... maybe not enough.

Your Kolb can go 120? WOW - Impressive!
At WOT, my Mark-III does somewhere between 70 and 75.

Dennis Kirby


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planecrazydld(at)yahoo.co
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PostPosted: Thu Sep 28, 2006 11:18 am    Post subject: Flutter Question Reply with quote

Dave Downey
in SE PA
Carpe Tigercubium
Get your own [url= http://us.rd.yahoo.com/evt=43290/*http://smallbusiness.yahoo.com/domains]web address for just $1.99/1st yr[/url]. We'll help.


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planecrazzzy
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PostPosted: Thu Sep 28, 2006 1:47 pm    Post subject: Re: Flutter Question Reply with quote

Hey Guys,
I didn't like the way the counter balancers "stuck out" when the ailerons were in the folded position .... So I made a cross brace to hold them pointing straight up.... ( and I tow it with an OPEN trailer )
I put a rope on it and a red flag with bugie to the tail wheel...

Aslo I didn't like how they rubbed on the tail when folded...

Here's a picture of the simple brace that I made...

Gotta Fly...
Mike & "Jaz" in MN
.
.
.
Dave Pelletier wrote:
Dennis,

You've got enough responses to your question without me adding two
cents. But I'm addressing the shrotened countrerbalance weights. I had the
same problem on my Firestar - too long to get into the trailer. You can
drill holes to mount the weights in the "correct" length, then when you're
getting ready to store the plane in the trailer, remove the bolts, drop the
rods down to where they are now and temporarily re-bolt them. That's what I
did with my Firestar. You only have to remove and replace two bolts so it's
not like a major job.

AzDave

Quote:
My plane IS equipped with the aileron counterbalance rods (thanks again,
J.Hauck), but they are slightly shortened to accommodate wing folding.

Dennis Kirby
Cedar Crest, NM





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Aileron support tube.jpg
 Description:
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Aileron support tube.jpg



Aileron support.jpg
 Description:
It just slips into the same tube as the counter balance rod...
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Aileron support.jpg


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jindoguy(at)gmail.com
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PostPosted: Thu Sep 28, 2006 6:54 pm    Post subject: Flutter Question Reply with quote

Yours will probably go that fast if you point it down enough. I don't recommend it and I only did it once. It did satisfy me that I don't need to worry about flutter of the ailerons anymore.
It's a shame you didn't get a look at the ailerons when you felt what you thought was flutter. If I can ever find the short scrap of flim my buddy took of the second incident, i'll post it.

Rick
On 9/28/06, Kirby Dennis Contr MDA/AL <Dennis.Kirby(at)kirtland.af.mil (Dennis.Kirby(at)kirtland.af.mil)> wrote:[quote] --> Kolb-List message posted by: "Kirby Dennis Contr MDA/AL" <Dennis.Kirby(at)kirtland.af.mil (Dennis.Kirby(at)kirtland.af.mil)>

<< You say the counter balances were shortened. Are they still in
balance? Installing them and doing a careful balance has the flutter
threshold beyond 120 mph, now. Rick G >>

Rick -

My counterbalance rods are about 2 inches shorter from the 100% balanced
length. That would still yield at least 80% balanced - way better than
nothing, but ... maybe not enough.

Your Kolb can go 120? WOW - Impressive!
At WOT, my Mark-III does somewhere between 70 and 75.


--
Rick Girard
"Ya'll drop on in"
takes on a whole new meaning
when you live at the airport. [quote][b]


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