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Avionics ground block

 
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Jekyll



Joined: 22 Feb 2006
Posts: 44

PostPosted: Sun Sep 24, 2006 8:31 pm    Post subject: Avionics ground block Reply with quote

I'm planning a ground block for panel components using a fast-on tab ground (purchased from SteinAir) soldered to brass bar stock. I plan to ground all avionics to this and then run a common ground wire to the main F/W mounted ground block. My question is thus: do I need to insulate the ground block from the aluminum frame or will the wires carry the ground better than the airframe, thus carrying the common ground to the main block?

Jekyll, RV-7A


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nuckollsr(at)cox.net
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PostPosted: Mon Sep 25, 2006 7:16 am    Post subject: Avionics ground block Reply with quote

At 09:31 PM 9/24/2006 -0700, you wrote:

Quote:


I'm planning a ground block for panel components using a fast-on tab
ground (purchased from SteinAir) soldered to brass bar stock. I plan
to ground all avionics to this and then run a common ground wire to the
main F/W mounted ground block. My question is thus: do I need to insulate
the ground block from the aluminum frame or will the wires carry the
ground better than the airframe, thus carrying the common ground to the
main block?


Check out Figure Z-15

http://aeroelectric.com/articles/Rev11/AppZ_R11J.pdf

and the "avionics/panel ground" concept described in.

http://aeroelectric.com/articles/Rev11/18Audio_R11.pdf

The latest updates to these documents suggest a means
for simplifying the ground system. The avionics ground
need not be as "hoggy" as the forest-of-fast-on-tabs
suggested for the firewall. Yes, the panel ground is
insulated from panel structure but it's something of
a moot point. Many of your panel mounted electro-whizzies
ground internally.

The important feature of the ground system that prevents
ground loop noise problems is that no single potential
victim system grounds in more than one place. I.e. you can
have a "string" of grounds that need to be "single point"
for the systems that use them.

Bob. . .


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bob(at)flyboybob.com
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PostPosted: Mon Sep 25, 2006 8:10 am    Post subject: Avionics ground block Reply with quote

Hey 'lectric Bob,

You wrote:

<<
The important feature of the ground system that prevents
ground loop noise problems is that no single potential
victim system grounds in more than one place. I.e. you can
have a "string" of grounds that need to be "single point"
for the systems that use them.
Quote:
>

When the teacher says "The Important feature ..." it is important to make
sure I understand. Could you please say that again in a different way so
that I might understand? I don't see a string of grounds evering being
'"single point" for the systems that use them.' Doesn't a string of grounds
connect a device to the previous and the next device in the string? So by
definition, the string can't be single point. I've just proved the teacher
wrong so I'm very leary of my logic. Where's my bad ASSumption?

Regards,

confused Bob (Bob Lee)
N52BL KR2
Suwanee, GA
91% done only 65% to go!


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PostPosted: Mon Sep 25, 2006 11:46 am    Post subject: Avionics ground block Reply with quote

At 12:08 PM 9/25/2006 -0400, you wrote:

Quote:


Hey 'lectric Bob,

You wrote:

<<
The important feature of the ground system that prevents
ground loop noise problems is that no single potential
victim system grounds in more than one place. I.e. you can
have a "string" of grounds that need to be "single point"
for the systems that use them.
>>

When the teacher says "The Important feature ..." it is important to make
sure I understand. Could you please say that again in a different way so
that I might understand? I don't see a string of grounds evering being
'"single point" for the systems that use them.' Doesn't a string of grounds
connect a device to the previous and the next device in the string? So by
definition, the string can't be single point. I've just proved the teacher
wrong so I'm very leary of my logic. Where's my bad ASSumption?

I've added a third sheet to Z-15 which you can see at:

http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z15-3.pdf

Look this over and see if the words I used before make more
sense . . .

Bob . . .


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Jekyll



Joined: 22 Feb 2006
Posts: 44

PostPosted: Mon Sep 25, 2006 1:07 pm    Post subject: Re: Avionics ground block Reply with quote

Bob:

Thanks much. The 3rd page cleared it right up for me. We have both fulfilled our purpose - you have taught and I have learned!

Jekyll


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bob(at)flyboybob.com
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PostPosted: Mon Sep 25, 2006 3:18 pm    Post subject: Avionics ground block Reply with quote

'lectric Bob wrote:

<< I've added a third sheet to Z-15 which you can see at:

http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z15-3.pdf

Look this over and see if the words I used before make more
sense . . .
Quote:
>

Just as a point of reference, I'm talking about a conposite aircraft. The
diagram makes sense but the words about stringing grounds from your origanal
post still don't. What I get from the diagram in the link above is that the
stuff on the left side (viewed to read the lettering) is the wing ground.
The only stuff that you can string together is the stuff that don't matter
like strobes, landing/taxi lights
pitot heat and nav lights. Everything else must go the the appropriate
(firewall, engine, or pannel) single point ground.

Did I get it right this time?

Regards,

confused Bob


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PostPosted: Mon Sep 25, 2006 7:31 pm    Post subject: Avionics ground block Reply with quote

At 07:17 PM 9/25/2006 -0400, you wrote:

Quote:


'lectric Bob wrote:

<< I've added a third sheet to Z-15 which you can see at:

http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z15-3.pdf

Look this over and see if the words I used before make more
sense . . .
>>

Just as a point of reference, I'm talking about a conposite aircraft. The
diagram makes sense but the words about stringing grounds from your origanal
post still don't. What I get from the diagram in the link above is that the
stuff on the left side (viewed to read the lettering) is the wing ground.
The only stuff that you can string together is the stuff that don't matter
like strobes, landing/taxi lights
pitot heat and nav lights. Everything else must go the the appropriate
(firewall, engine, or pannel) single point ground.

Download the drawing again (I did it in a hurry this morning
and was able to spiff it up a bit this evening). If your
latest download doesn't come up in color, hit the 'refresh'
icon on your browser.

All of the stuff in blue is the ground system . . . the ground
busses are "strung together" but in 3 separate locations in the a/c.
"Local" grounds to airframe may be "scattered" about the airframe
on a metal airplane when the item being grounded is not itself
a potential victim. In your case for a composite airplane,
local grounds are not possible and must, of course, be moved
to the cockpit ground bus.

Stuff in green have been properly grounded to a single point
commensurate with system requirements. For example, CHT
and many oil pressure senders ground to the engine . . . so
for best accuracy (especially in canard pushers) the attending
instrument should also be grounded to the crankcase . . . or
at least the firewall ground bus.

Stuff in red has been purposely "mis-grounded" to illustrate
the potential for inserting errors/noise by tiny but significant
voltage differences that may exist between grounds that are
connected but not co-located on the airframe.
Quote:
Did I get it right this time?

Closer!

Bob . . .
---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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PostPosted: Mon Sep 25, 2006 8:45 pm    Post subject: Avionics ground block Reply with quote

Hi Bob,

This leads to a question we have had, we have a 'mid-ship ground forest of
tabs' aft of the spar with a dedicated AWG8 between it and the firewall
ground 'single point'. Would you advocate insulating the mid ship forest
from the main fuselage or just bolting it up to the metal sub structure?

Thanks,

Carl

PS: Small typo in the text on the second page - leas cf least
--
ZK-VII - RV 7A QB - finishing? - New Zealand
http://www.rvproject.gen.nz/

[quote] --


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PostPosted: Tue Sep 26, 2006 1:56 am    Post subject: Avionics ground block Reply with quote

'lectric Bob,

Thanks for taking the extra effort here. It seems that the physics are
quite simple, it's the language that keeps getting in the way. Your new
drawing makes it clear.

Regards,

not so "confused Bob"


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PostPosted: Tue Sep 26, 2006 4:08 am    Post subject: Avionics ground block Reply with quote

At 05:55 AM 9/26/2006 -0400, you wrote:

Quote:


'lectric Bob,

Thanks for taking the extra effort here. It seems that the physics are
quite simple, it's the language that keeps getting in the way. Your new
drawing makes it clear.

Pictures DO help. The art of teaching is to figure out
ways around communications barriers. I was in the video
time base corrector business for a few years in the
late seventies. For a time, we were re-branding our
time base correctors for AKAI. I spent a week in California
showing their technicians how the things worked and how to
troubleshoot them.

Their English was poor and my Japanese was non-existent
but between our mutual understanding of television signals
and the relatively universal language of schematics, we
managed to share a lot of useful data.

I need to re-format the drawing into something other
than .pdf files generated directly from AutoCAD. The
300K document is a bit of a hog to download!

Bob . . .
---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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PostPosted: Tue Sep 26, 2006 4:12 am    Post subject: Avionics ground block Reply with quote

At 04:40 PM 9/26/2006 +1200, you wrote:

Quote:

<zk-vii(at)rvproject.gen.nz>

Hi Bob,

This leads to a question we have had, we have a 'mid-ship ground forest of
tabs' aft of the spar with a dedicated AWG8 between it and the firewall
ground 'single point'. Would you advocate insulating the mid ship forest
from the main fuselage or just bolting it up to the metal sub structure?

Thanks,

Carl

No, in fact in your metal airplane, the mid-ship ground block
is just a congregation of the otherwise scattered "local"
grounds on the left side of the drawing. There's no value
in adding any wires between the mid-ship ground block and
the firewall mounted grounds. The resistance of the airframe
will be a tiny fraction of that offered by the jumper wire.
Hence the wire does not significantly alter/enhance the
ground system.

Bob . . .


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PostPosted: Tue Sep 26, 2006 4:19 am    Post subject: Avionics ground block Reply with quote

At 03:45 PM 9/25/2006, you wrote:
Quote:
--> AeroElectric-List message posted by: "Robert L. Nuckolls, III" <nuckollsr(at)cox.net>

At 12:08 PM 9/25/2006 -0400, you wrote:

Quote:
--> AeroElectric-List message posted by: "Bob Lee" <bob(at)flyboybob.com>

Hey 'lectric Bob,

You wrote:

<<
The important feature of the ground system that prevents
ground loop noise problems is that no single potential
victim system grounds in more than one place. I.e. you can
have a "string" of grounds that need to be "single point"
for the systems that use them.
>>

When the teacher says "The Important feature ..." it is important to make
sure I understand. Could you please say that again in a different way so
that I might understand? I don't see a string of grounds evering being
'"single point" for the systems that use them.' Doesn't a string of grounds
connect a device to the previous and the next device in the string? So by
definition, the string can't be single point. I've just proved the teacher
wrong so I'm very leary of my logic. Where's my bad ASSumption?

I've added a third sheet to Z-15 which you can see at:

http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z15-3.pdf

Look this over and see if the words I used before make more
sense . . .

Bob . . .


Bob,
Am I missing something or simply misunderstanding your statement about the web link above having "3 sheets"? I only see two pages on the link above.
Charlie Kuss
[quote][b]


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PostPosted: Tue Sep 26, 2006 5:37 am    Post subject: Avionics ground block Reply with quote

Quote:
>
> I've added a third sheet to Z-15 which you can see at:
>
>http://www.aeroelectric.com/PPS/Adobe_Architecture_Pdfs/Z15-3.pdf
>
> Look this over and see if the words I used before make more
> sense . . .
>
> Bob . . .
Bob,
Am I missing something or simply misunderstanding your statement about
the web link above having "3 sheets"? I only see two pages on the link above.
Charlie Kuss

Z-15 in the 'Conection is already a two-sheet figure. The stuff I just
published
will be incorporated into Revision 12 as the third sheet.

Bob . . .


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PostPosted: Tue Sep 26, 2006 5:56 pm    Post subject: Avionics ground block Reply with quote

At 02:07 PM 9/25/2006 -0700, you wrote:

Quote:


Bob:

Thanks much. The 3rd page cleared it right up for me. We have both
fulfilled our purpose - you have taught and I have learned!

. . . then today has been a good day.

Bob . . .


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