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rectifying problems maybe

 
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jsflan(at)valornet.com
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PostPosted: Tue Oct 03, 2006 9:28 am    Post subject: rectifying problems maybe Reply with quote

The red Kolb functioned pretty well yesterday and was able to do a reasonable aerial shoot without major problems.

Have been holding right rudder...just a bit... to keep it straight at 50 mphi and about...not sure, but about ... 5300 rpms. Decided to try "feet off" and got slight nose pitch up and what felt like a slight flutter somewhere behind me. Can't see what's going on back there. Not reassuring, though. Back to pedals and okay again, but holding a bit to keep it straight and flutter disappeared. Did it twice. Air calm, conditions ideal.

The huge rudder trim tab (12" tall and 6 3/4" wide at bottom, bent about 15 or so degrees to right as you face the cockpit, and riveted 22" down from top on the trailing edge pipe of the rudder), was sloppy, loose. Drilled the aluminums and the one steel rivet wasn't attached anyway, intending to find a better way to attach the tab to the round pipe surface.

A&P said it you are having to hold right rudder, you are already fighting that trim tab.. "Try flying it without it." Think I read one of the Kolber gurus said you gottas have em, nature of the beast and all that.

I'd like some solid information about this idea before I play test pilot again. Ideas?
Wouldn't mind flying tomorrow. Some haze with the moisture, but good conditions in a.m.

Still a bit of oil spray on prop, apparently from behind the front carb on the 532. Just replaced the gaskets at about 95 buck s a whack each and think I have em tight. Oil appears to be from one of the little mystery hoses there. Again, open to ideas of getting this thing good to go. Did replace the muffler gaskets, and didn't put any sealant on them. Ones I removed that were really leaking looked okay. Wondering if there is slight warp that may have occurred in past.

Anyway, always grateful for the help and the array of ideas.


jsf


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George Alexander



Joined: 10 Jan 2006
Posts: 245
Location: SW Florida

PostPosted: Tue Oct 03, 2006 11:23 am    Post subject: Re: rectifying problems maybe Reply with quote

jsflan(at)valornet.com wrote:

Have been holding right rudder...just a bit...
<<<SNIP>>>
The huge rudder trim tab (12" tall and 6 3/4" wide at bottom, bent about 15 or so degrees to right as you face the cockpit, and riveted 22" down from top on the trailing edge pipe of the rudder)
<<<SNIP>>>


Not sure from whom/where I got the recommendation for attaching the fixed trim tab, (CRS) but I do remember that it was from a respected source.
Mine spans the bottom two ribs in the rudder (not the bottom edge). This puts the vertical center of the trim tab at about the horiz stab. In the construction of the rudder, the ribs are bent at the rudder trailing edge into 'L' shape, then riveted to the TE. The rudder trim tab was made of sufficient size to be able to rivet it to the ribs a couple of inches forward of the TE and in the 'L' where it connects to the TE. I did not rivet it to the TE. Have attached a picture of the rudder showing the approximate set up for the trim tab and where it is riveted. The blue lines are the rudder ribs and the dots show the rivets. (The picture was actually taken before the trim tab was installed. I have modified the image to show the approximate setup.)
jsflan(at)valornet.com wrote:
A&P said it you are having to hold right rudder, you are already fighting that trim tab..
<<<SNIP>>>

Would agree with your A&P re: fighting the rudder. Too much trim. Take some of the angle out.


jsflan(at)valornet.com wrote:

Still a bit of oil spray on prop, apparently from behind the front carb on the 532. Just replaced the gaskets at about 95 buck s a whack each and think I have em tight. Oil appears to be from one of the little mystery hoses there.
<<<SNIP>>>

jsf

My guess is that your "little mystery hoses" are overflows from the carb bowls. Check carb alignment to ensure that they are level particularly if you have had the carbs off replacing "gaskets".

Just some things to consider. Worth what you paid for it.


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George Alexander
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slyck(at)frontiernet.net
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PostPosted: Tue Oct 03, 2006 11:50 am    Post subject: rectifying problems maybe Reply with quote

John if you put a motor actuator to flap that tab you won't need a prop.
do not archive
On 3, Oct 2006, at 1:26 PM, john s. flannery wrote:

Quote:
The red Kolb functioned pretty well yesterday and was able to do a
reasonable aerial shoot without major problems.
I'd like some solid information about this idea before I play test
pilot again. Ideas?
g>


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Kenanddenice(at)aol.com
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PostPosted: Tue Oct 03, 2006 12:31 pm    Post subject: rectifying problems maybe Reply with quote

Just tuned in to your message, don't know how far you are into checking for sure what is on the prop.

Bing's will let fuel overflow from the small vent line if the float is set to high or if the valve is not sealing completely.

Just out of curiosity have you given the substance the good old taste test? Sweet or not?
Oil vs coolant.

Just a thought.

Ken
[quote][b]


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Steve Boetto



Joined: 11 Jan 2006
Posts: 365

PostPosted: Tue Oct 03, 2006 1:59 pm    Post subject: rectifying problems maybe Reply with quote

In a message dated 10/3/2006 1:30:47 P.M. Eastern Standard Time, jsflan(at)valornet.com writes:
Quote:
"feet off" and got slight nose pitch up and what felt like a slight flutter somewhere behind me. Can't see what's going on back there. Not reassuring, though.


I am surprised that some of the guys did not pick up on this so here goes.
If you do not have strong return springs on your pedals then you can expect the rudder to flutter if you remove your feet. In my case, there are no springs, instead there is a return cable loop. It works well but if you take your feet off the pedals you can expect a flutter to start soon.
Also, when Bryan Melborn builds Fireflys he always puts the same tab on the rudder from the get go. According to him it works every time. When he recovered my Firefly he puts his standard tab on the rudder and it work perfectly.

Steve
Firefly on Floats
[quote][b]


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jsflan(at)valornet.com
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PostPosted: Tue Oct 03, 2006 3:17 pm    Post subject: rectifying problems maybe Reply with quote

Steve and others,
After watching the questions raised and info returned immediately and as Kolbers get fly home and time to check this forum, I have learned to lay low until the volley subsides, but already (a bit of creative humor included) good thinking based on the experts' treatment, personal successes and trial and error, has been reflected. I'll read a while longer. Maybe ask for some more specifics. Such as, my being new to Kolbs, haven't sorted out Bryon or what his standard tab is. Or if it is suitable to the Mark III. Thanks, all.

jsf
[quote] ---


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Richard Pike



Joined: 09 Jan 2006
Posts: 1671
Location: Blountville, Tennessee

PostPosted: Tue Oct 03, 2006 3:47 pm    Post subject: rectifying problems maybe Reply with quote

That is why my MKIII has a counterbalance on the rudder as well as on the ailerons. Not just a slight flutter, more like "Your boom tube is now a sine wave" and the rudder pedals are moving to the stops in both directions flutter. Some rudder flutter is fairly common for Kolbs, but mine was absurd. And probably very bad for the airframe...
Picture here:
http://www.bcchapel.org/pages/0003/pg6.htm
Richard Pike
MKIII N420P (420ldPoops)
[quote] ---


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Kingsport, TN 3TN0

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Steve Boetto



Joined: 11 Jan 2006
Posts: 365

PostPosted: Tue Oct 03, 2006 6:20 pm    Post subject: rectifying problems maybe Reply with quote

In a message dated 10/3/2006 7:17:55 P.M. Eastern Standard Time, jsflan(at)valornet.com writes:
Quote:
haven't sorted out Bryon or what his standard tab is.


jsf,
Bryan Melborn does the Quickbuilds, Complete Build Ultra Light and Builder Assist for TNK. He has built more Kolb Components and complete Firefly ULs than all of us combined. He also does the Builder Support for Kolb and holds more EAA Grand Champion Trophys than I like to think about. He is also a Great Guy. If he tells you something about a Kolb, You can take it the Bank. TNK Builder Support is 606 682 3388. Give Bryan a call.

Steve
FireFly 007 on Floats

[quote][b]


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PostPosted: Tue Oct 03, 2006 6:55 pm    Post subject: rectifying problems maybe Reply with quote

Thanks, I think Travis said this man built Ray Foster's Kolb, jpg attached. It is a perfect beauty.
jsf

do not archive
[quote] ---


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Steve Boetto



Joined: 11 Jan 2006
Posts: 365

PostPosted: Wed Oct 04, 2006 4:48 am    Post subject: rectifying problems maybe Reply with quote

In a message dated 10/3/2006 10:56:00 P.M. Eastern Standard Time, jsflan(at)valornet.com writes:
Quote:
Travis said this man  built Ray Foster's Kolb, jpg attached. It is a perfect beauty.
jsf

do not archive


j,
Travis is probably right, I see the classic Melborn hand grips on the wing tips. Give Bryan a call and he will give you the size and position tab to try. Compare that to your other research and I think you will be successful.


Steve
[quote][b]


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