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Leak test for fuel tanks.

 
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pacificpainting(at)comcas
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PostPosted: Tue Oct 03, 2006 2:43 pm    Post subject: Leak test for fuel tanks. Reply with quote

I know this has been brought up before, but I couldn't find an answer. I need to test my tanks. What do you use to put the air in the tanks that you can close off to keep the air from coming back out?


Dave (anonymous)

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craig(at)craigandjean.com
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PostPosted: Tue Oct 03, 2006 3:04 pm    Post subject: Leak test for fuel tanks. Reply with quote

Cut the stem and some rubber around it from an inner tube. Then clamp it over the filler neck. Use a bicycle pump to inflate BUT USE VERY LITTLE PRESSURE. You can easily bulge the tank. You can try and monitor the pressure and see if it drops but the most sensitive test is to squirt soapy water along all welds and look for bubbles.

-- Craig
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dredmoody(at)cox.net
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PostPosted: Tue Oct 03, 2006 3:42 pm    Post subject: Leak test for fuel tanks. Reply with quote

The most safe route is this: screw in the filler cap making sure that it fits securely and makes a good seal. Next screw in the push-to-drain valve making sure that it seals well too. Last item is to inflate a balloon and secure it around the vent tube with tape or a rubber band. Honestly, that's all the pressure you need and it will not deform the tank. Leave it that way for 15 - 30 minutes. If the balloon stay inflated, the tank is good.

Ed Moody II

---- Dave Ruddiman <pacificpainting(at)comcast.net> wrote:
Quote:
I know this has been brought up before, but I couldn't find an answer. I need to test my tanks. What do you use to put the air in the tanks that you can close off to keep the air from coming back out?


Dave (anonymous)

do not archive


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jhstarn(at)verizon.net
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PostPosted: Tue Oct 03, 2006 4:02 pm    Post subject: Leak test for fuel tanks. Reply with quote

OR...put a surgical glove over one opening & tape it in place. Put just enough air in thru the other opening to inflate the glove to about the size of the smaller volleyballs and then seal that opening when inflated. The glove will shrink when it's cold & grow when heated, as when you put the tank in sunlight. The glove will keep a continuous pressure and expands as required. If the glove goes flat you have a leak. Half & half water and dish washing soap in a spray bottle on the seams & filler areas IF you have a leak. Re-fill the glove as needed & squeeze during "soap" test.
How long do you leave the glove on ? ?.
We had the gloves on both tanks for more than a year and a half while building the rest of the airplane. The "glove" pressure won't hurt the tank but as a leak detector it's on the job 24-7, 365 days a year.
Test: Put them outside in the sun once a week, once a month.
Why a surgical glove ? ?. The "kitchen/painter" type won't hold up for a year.

KABONG EAA Tech Inspector & HRII builder, 6 yrs flying & going on 300 hrs Do Not Archive
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jhstarn(at)verizon.net
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PostPosted: Tue Oct 03, 2006 5:23 pm    Post subject: Leak test for fuel tanks. Reply with quote

We closed off openings except two, put the glove on the fuel outlet fitting, & with air from the compressor VERY SLOWLY blew the glove up via the open tank drain fitting, when the glove was the proper size we closed the tank drain. KABONG Sorry I forgot that step. Do Not Archive
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ggower_99(at)yahoo.com
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PostPosted: Thu Oct 05, 2006 5:40 pm    Post subject: Leak test for fuel tanks. Reply with quote

The aluminum in the tanks is very thin for the bicycle pump... Is better to infalte a condom, these are certified leak proof. Is what I use. If it deflates overnight, then test it with soapy water.

Saludos
Gary Gower

Craig Payne <craig(at)craigandjean.com> wrote:
Quote:
Cut the stem and some rubber around it from an inner tube. Then clamp it over the filler neck. Use a bicycle pump to inflate BUT USE VERY LITTLE PRESSURE. You can easily bulge the tank. You can try and monitor the pressure and see if it drops but the most sensitive test is to squirt soapy water along all welds and look for bubbles.

-- Craig
Quote:

Get your email and more, right on the [url=http://us.rd.yahoo.com/evt=42973/*http://www.yahoo.com/preview] new Yahoo.com[/url] [quote][b]


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pacificpainting(at)comcas
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PostPosted: Thu Oct 05, 2006 7:25 pm    Post subject: Leak test for fuel tanks. Reply with quote

Since I have the fuel lines and fittings temporarily installed I just put rubber gloves over the filler necks and blew into the lines by mouth until the gloves were about the size of a large grapefruit. I let them set for an hour or so. I checked all the fittings and sending units with soapy water. The air leakage was around the rubber bands on the gloves and the cut ends of the fuel lines. I do plan on doing one last test before I rivet the skin on.



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idyll1



Joined: 10 Jan 2006
Posts: 3

PostPosted: Fri Oct 06, 2006 7:26 pm    Post subject: Leak test for fuel tanks. Reply with quote

Here is a very simple and extremely sensitive method of leak testing
the fuel tank:
1. Seal all openings in the tank except the vent.
2. Clamp a piece of tygon tubing to the vent (3 to 4 feet long).
3. Pressure the tank by breathing into the tubing (you don't need
much pressure).
4. Kink the tubing near the tank and hold the kink with a small spring clamp.
5. Add water to the tubing ( I used some food coloring in the water ).
6. Release the clamp and secure the tubing in a U shape ( I taped it
to the leg of my table).
7. Mark the level and note the temperature of the tank, this is very
temperature sensitive ( I used a digital indoor/outdoor
thermometer with the outdoor probe taped to the tank.
Gary Briggs
601 XL
Kennewick, WA
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