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Electric engine noise problem

 
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lgold(at)quantum-associat
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PostPosted: Thu Sep 03, 2015 6:54 am    Post subject: Electric engine noise problem Reply with quote

Bob,

I built a small electric motor glider that has a 30+KW DC motor. The motor controller sends electric pulses to the motor at various frequencies to control the motor. The batteries put out about 100 volts and at times 250-amps are going through the controller to the motor. The batteries and controller are not grounded to the frame to prevent potential catastrophic shorts since the lithium pack would put out thousands of amps if shorted.

My problem is that these pulses cause extreme radio noise on my hand-held ICOM radio and I cannot hear any communications. Is there an easy fix for this issue?

Regards,
Les
[quote][b]


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nuckolls.bob(at)aeroelect
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PostPosted: Thu Sep 03, 2015 7:14 am    Post subject: Electric engine noise problem Reply with quote

At 09:54 AM 9/3/2015, you wrote:
Quote:
Bob,
I built a small electric motor glider that has a 30+KW DC motor. The motor controller sends electric pulses to the motor at various frequencies to control the motor. The batteries put out about 100 volts and at times 250-amps are going through the controller to the motor. The batteries and controller are not grounded to the frame to prevent potential catastrophic shorts since the lithium pack would put out thousands of amps if shorted.
My problem is that these pulses cause extreme radio noise on my hand-held ICOM radio and I cannot hear any communications. Is there an easy fix for this issue?
Regards,
Les

Probably not. Your project is perhaps the most
profound demonstration for why we do a LOT of
testing to agreed-upon limits before putting
hardware in the airplane.

Pulse width modulated controllers from heated
seats to blowers to flap systems have offered
some challenging situations to designers . . .
mostly having to do with RF tight packaging
backed up with good filters at the enclosure
wall.

The last 150+ amps flap controller I had any
contact with had about a killobux worth of
rather expensive capacitors in a filter array
on an etched circuit board.

Lacking details on your particular suite
of hardware, I'm unable to be more specific.
Perhaps pictures, schematics and data on your
purchased hardware will lend more insight for
offering advice.




Bob . . . [quote][b]


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