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Torque Tube enhancement after 400 hours

 
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willydewey



Joined: 24 Sep 2014
Posts: 53
Location: Guildford Surrey United Kingdom

PostPosted: Tue Jul 12, 2016 1:58 am    Post subject: Torque Tube enhancement after 400 hours Reply with quote

Has anyone carried out the LAA requirement to beef up the torque tube/ mass balance horn connection by using Loctite 603 only to find it has to be done again a couple of years later? I am well within limits with free play in the elevators measuring approx 0.2 inches which I anticipate was always there. Its a pig of a job cleaning and reapplying the Loctite so any thoughts on this subject?

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Scudrunner



Joined: 31 Aug 2012
Posts: 26

PostPosted: Tue Jul 12, 2016 5:09 am    Post subject: Re: Torque Tube enhancement after 400 hours Reply with quote

I'm also interested in views on this topic as I had to redo mine at my most recent annual. My inspector recommended thorough degreasing and applying the Loctite from the outside, not inside as in the original service bulletin

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fireflier



Joined: 24 Jun 2012
Posts: 58

PostPosted: Tue Jul 12, 2016 11:33 am    Post subject: Torque Tube enhancement after 400 hours Reply with quote

Hi

I incorporated a mod whilst building. I felt this was the best solution to the problem.

This mod has just been incorporated into another europa I'm helping build.

See attached link to the mod.

http://www.theeuropaclub.org/wp-content/uploads/2011/12/11969-TTpins.pdf

Hope this information is useful? It has been flying in my aircraft for the last 2 years and no problems with it so far.

Kind regards
Donald
G-PUPY

Sent from my iPhone

Quote:
On 12 Jul 2016, at 14:09, Scudrunner <howardbrooksster(at)gmail.com> wrote:



I'm also interested in views on this topic as I had to redo mine at my most recent annual. My inspector recommended thorough degreasing and applying the Loctite from the outside, not inside as in the original service bulletin




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http://forums.matronics.com/viewtopic.php?p=458110#458110












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GBWFH2010



Joined: 31 Jul 2011
Posts: 38

PostPosted: Wed Jul 13, 2016 12:32 am    Post subject: Re: Torque Tube enhancement after 400 hours Reply with quote

I had the same problem after doing the Loctite 'mod' and had slightly more movement than your tailplane (after 300 hours). My inspector took advice from the LAA who stated remedial action had to be taken prior to Permit renewal.

I decided I could not keep going trough this hassle so took the decision to do one of the torque tube clamping mods. I chose the one offered by Pat Tunney, whose help and assistance was superb, but I think Bob Harrison has also designed a very good mod. It was a swine of a job to do but I am really pleased with the results and after 200 hours there is no sign of any movement.

Hope this helps.


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kjburns(at)btinternet.com
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PostPosted: Wed Jul 13, 2016 12:59 am    Post subject: Torque Tube enhancement after 400 hours Reply with quote

When building the torque tube up the ream the holes to interference fit ... Or you will get movement .
There is an oversize limit to how big you can take the pins if you get it wrong , but custom pins can be oversized (only up to that limit )to save your bacon, any movement built in will increases in service .
300 +hours on reamed / custom pins and no play ....advice taken from Andy Draper UK laa /one of the original Europa production engineers.

Regards
Kevin

Sent from my iPhone

Quote:
On 13 Jul 2016, at 10:32, GBWFH2010 <gaxuk2001(at)gmail.com> wrote:



I had the same problem after doing the Loctite 'mod' and had slightly more movement than your tailplane (after 300 hours). My inspector took advice from the LAA who stated remedial action had to be taken prior to Permit renewal.

I decided I could not keep going trough this hassle so took the decision to do one of the torque tube clamping mods. I chose the one offered by Pat Tunney, whose help and assistance was superb, but I think Bob Harrison has also designed a very good mod. It was a swine of a job to do but I am really pleased with the results and after 200 hours there is no sign of any movement.

Hope this helps.

--------
Gordon Grant

G-BWFH




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=458119#458119












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Duncan McFadyean



Joined: 18 Jan 2011
Posts: 219

PostPosted: Wed Jul 13, 2016 11:09 am    Post subject: Torque Tube enhancement after 400 hours Reply with quote

Same method (interference fit of the Factory oversize pins) worked for me too. About 500hours now since it was done. My Permit Inspector thinks there's a little within-tolerance play, but actually that's the small clearance in the torque tube bearings; I'd rather those bearings had some clearance than being tight, which they can be if not concentrically aligned.
Duncan McF.

Quote:
----Original Message----
From: kjburns(at)btinternet.com
Date: 13/07/2016 09:58
To: "europa-list(at)matronics.com"<europa-list(at)matronics.com>
Subj: Re: Re: Torque Tube enhancement after 400 hours

--> Europa-List message posted by: kjburns(at)btinternet.com

When building the torque tube up the ream the holes to interference fit ... Or you will get movement .
There is an oversize limit to how big you can take the pins if you get it wrong , but custom pins can be oversized (only up to that limit )to save your bacon, any movement built in will increases in service .
300 +hours on reamed / custom pins and no play ....advice taken from Andy Draper UK laa /one of the original Europa production engineers.

Regards
Kevin

Sent from my iPhone

Quote:
On 13 Jul 2016, at 10:32, GBWFH2010 <gaxuk2001(at)gmail.com> wrote:

--> Europa-List message posted by: "GBWFH2010" <gaxuk2001(at)gmail.com>

I had the same problem after doing the Loctite 'mod' and had slightly more movement than your tailplane (after 300 hours). My inspector took advice from the LAA who stated remedial action had to be taken prior to Permit renewal.

I decided I could not keep going trough this hassle so took the decision to do one of the torque tube clamping mods. I chose the one offered by Pat Tunney, whose help and assistance was superb, but I think Bob Harrison has also designed a very good mod. It was a swine of a job to do but I am really pleased with the results and after 200 hours there is no sign of any movement.

Hope this helps.

--------
Gordon Grant

G-BWFH




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=458119#458119






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wdaniell.longport(at)gmai
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PostPosted: Thu Jul 14, 2016 4:52 am    Post subject: Torque Tube enhancement after 400 hours Reply with quote

I used bolt and half moon shaped inserts inside the tube to bolt everything together.  I got the idea from someone else I forget who I think Remo.
On a recent visit to Bud, he mentioned a much simpler method - an aluminium tube with nut plates.  He said the strength of the material is irrelevant because it only serves to hold the nut plates.  This is much more elegant and easier solution that the half moon inserts which are tricky to put in.
Will

William Daniell

LONGPORT
+57 310 295 0744


On Wed, Jul 13, 2016 at 2:06 PM, ami-mcfadyean(at)talktalk.net (ami-mcfadyean(at)talktalk.net) <ami-mcfadyean(at)talktalk.net (ami-mcfadyean(at)talktalk.net)> wrote:
Quote:

Same method (interference fit of the Factory oversize pins) worked for me too. About 500hours now since it was done. My Permit Inspector thinks there's a little within-tolerance play, but actually that's the small clearance in the torque tube bearings; I'd rather those bearings had some clearance than being tight, which they can be if not concentrically aligned.
Duncan McF.

Quote:
----Original Message----
From: kjburns(at)btinternet.com (kjburns(at)btinternet.com)
Date: 13/07/2016 09:58
To: "europa-list(at)matronics.com (europa-list(at)matronics.com)"<europa-list(at)matronics.com (europa-list(at)matronics.com)>
Subj: Re: Europa-List: Re: Torque Tube enhancement after 400 hours

--> Europa-List message posted by: kjburns(at)btinternet.com (kjburns(at)btinternet.com)

When building the torque tube up the ream the holes to interference fit ... Or you will get movement .
There is an oversize limit to how big you can take the pins if you get it wrong , but custom pins can be oversized (only up to that limit )to save your bacon, any movement built in will increases in service .
300 +hours on reamed / custom pins and no play ....advice taken from Andy Draper UK laa /one of the original Europa production engineers.

Regards
Kevin

Sent from my iPhone

Quote:
On 13 Jul 2016, at 10:32, GBWFH2010 <gaxuk2001(at)gmail.com (gaxuk2001(at)gmail.com)> wrote:

--> Europa-List message posted by: "GBWFH2010" <gaxuk2001(at)gmail.com (gaxuk2001(at)gmail.com)>

I had the same problem after doing the Loctite 'mod' and had slightly more movement than your tailplane (after 300 hours). My inspector took advice from the LAA who stated remedial action had to be taken prior to Permit renewal.

I decided I could not keep going trough this hassle so took the decision to do one of the torque tube clamping mods.  I chose the one offered by Pat Tunney, whose help and assistance was superb, but I think Bob Harrison has also designed a very good mod. It was a swine of a job to do but I am really pleased with the results and after 200 hours there is no sign of any movement.

Hope this  helps.

--------
Gordon Grant

G-BWFH




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=458119#458119






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willydewey



Joined: 24 Sep 2014
Posts: 53
Location: Guildford Surrey United Kingdom

PostPosted: Fri Jul 15, 2016 8:45 am    Post subject: Re: Torque Tube enhancement after 400 hours Reply with quote

Hi Guys one and all
Thanks for your respose
My LAA permit is imminent so taking all things in to account I will try the approved Loctite method and seek a more permanent solution (as described) during the Winter months. Its nice that the Forum helps to clear one mind as to the best thing to do
One again Thanks
Bill Dewey G-IANI

For the members in the UK Ian Rickards is much improved after his Stroke (seizure) and can now hold a slow conversation His speech therapist has worked wonders with the help from Irene so its all very positive.


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Roland



Joined: 30 Nov 2009
Posts: 334
Location: EDLE

PostPosted: Sun Jul 17, 2016 10:47 pm    Post subject: Re: Torque Tube enhancement after 400 hours Reply with quote

I'm very glad to hear, that Ian is still recovering after the stroke. His advice, help and hospitality was much appreciated, when I bought my Europa in the UK back in 2011.

I'm looking forward to meeting him and Irene on one of the next Europa gatherings in the UK!

Roland
PH-ZTI
XS TG 914


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