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Trim position sensor

 
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donjohnston



Joined: 13 Dec 2009
Posts: 231

PostPosted: Tue Dec 13, 2016 3:48 pm    Post subject: Trim position sensor Reply with quote

I'm looking for some idea on how to implement a trim position sensor.

Attached is a picture of the aileron trim mechanism.

DC motor on the right drives a cogged belt with an idler pulley on the left. There is no limiter on the motor. It can run continuously. When it is unable to pull the bellcrank, the belt begins slipping.

The mechanism works fine. I'm not looking for a new trim mechanism.

But I would like to know where the system is positioned. I thought about a small magnet on the belt and then some type of sensor but I think that would be too coarse.

So I'm wondering if anyone has any ideas on how to implement a sensor.


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user9253



Joined: 28 Mar 2008
Posts: 1927
Location: Riley TWP Michigan

PostPosted: Tue Dec 13, 2016 7:19 pm    Post subject: Re: Trim position sensor Reply with quote

If you fastened a magnet to the belt, mount many magnetic reed switches side by side (glass touching glass) so that at least one switch will always be activated.
25 switches (part number 934-FLEX-14-20-25) cost about $10 total at Mouser.
Reed switches are most easily activated when the magnet is parallel to the switch. In other words, the magnet north pole is near one end of the switch and the south pole is near the other end of the switch. A bar magnet should lay flat on the belt with its axis perpendicular to the length of the belt.
Perhaps others can design a circuit to convert switch closure to panel display.


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Joe Gores
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user9253



Joined: 28 Mar 2008
Posts: 1927
Location: Riley TWP Michigan

PostPosted: Mon Dec 19, 2016 6:59 am    Post subject: Re: Trim position sensor Reply with quote

Install another bellcrank with its lower end attached to the outboard end of one of the springs. Connect a Ray Allen position sensor to the new bellcrank at a point that matches the travel requirements.
Or drive the new bellcrank with a Ray Allen servo (with built-in sensor and limit switches). Replace the existing motor drive gear with an idler gear.


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