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Alternators - To Fuse or not to fuse - That IS the questi

 
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nuckolls.bob(at)aeroelect
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PostPosted: Sun Sep 10, 2017 6:38 am    Post subject: Alternators - To Fuse or not to fuse - That IS the questi Reply with quote

At 12:35 PM 9/9/2017, you wrote:
Quote:
Don,
Thanks for the West Mountain CBA info. One possible problem I see with using the carbon pile is that the algorithms used to derive capacity are probably based on lead acid batteries, not LiFePO batteries. Aren't the discharge characteristics of Li batteries radically different from lead acid batteries?


Yes. You can use the load tester on LiPo but I'm
uncertain as to the target voltage for the test.
9v may be too low . . . but certainly 10v would
not hurt it.

The load test for battery performance is a COMPARATIVE
activity that looks as changes over time staring with
the new battery. You won't find useful data or algorithms
that equate load number to capacity values. This
is like using a dip stick in the oil pan . . . you
don't know the capacity of the pan . . . only how
much it has dropped from full.


Bob . . .


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Sep 10, 2017 6:52 am    Post subject: Alternators - To Fuse or not to fuse - That IS the questi Reply with quote

At 01:21 PM 9/9/2017, you wrote:
Quote:
The discharge characteristics are not dirrerent enough to cause a problem using the carbon pile. If you try the pile be careful, they get quite hot. I prefer to use the CBA, but it takes many hours to discharge to 10 volts.

Yes . . . because these are entirely different
kinds of tests. The carbon pile tester does get
hot . . . it will stink at the end of your test.
5-600 amps at 9v is 5400 watts . . . enough snort
to run your house. This energy is dumped into
that little stack of carbon disks.

http://tinyurl.com/ybcc9v9r


[img]cid:.0[/img]

So yes, extending the test beyond 15 seconds
is probably not a good thing to do!

The CBA test gets you a whole different set
of data. It counts electrons under a specified
load (your ENDURANCE load) and measures the
time that load will be supported.

A much more precise measurement of the battery's
ability to perform in alternator-out conditions.

Another alternative is Z13/8. Here there is
no plan B that calls for tapping the battery
during main alternator out conditions. Hence,
you replace the battery at first sign of
sluggish cranking performance (the crudest
form of a load test).

This is why I've long suggested that Z13/8
is the lowest cost of ownership, highest
reliability system you can install on your
a/c. No test equipment, no preventative
maintenance, run the battery 'til it wheezes.

How much simpler can it get?



Bob . . .


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Sep 10, 2017 7:13 am    Post subject: Alternators - To Fuse or not to fuse - That IS the questi Reply with quote

At 03:22 PM 9/9/2017, you wrote:
Quote:
Well, an single SLA has very different amp-hour ratings depending on the discharge rate. And 'consumer' SLAs (PC680, etc that were originally intended for watercraft, and others that some of us use that were intended for UPSs and/or electric carts, etc) are rated differently from the certified a/c SLAs, if I've read spec sheets correctly.Â

SVLA batteries have very significant internal
resistance which wastes energy under load . . .
a loss that increases with load. The battery's
USEFUL capacity must be tied to the load.

Here's the spread sheet on a PC680

[img]cid:.0[/img]

Note that the LIGHTER you load it, the BETTER the
capacity. The PC680 is speced as a 16 a.h. device
at the 20 HOUR RATE.

But cranking your engine at 150 amps will get
your only 2 minutes of operation with a 65%
drop in capacity. The rest of that engergy will
be used up getting the battery hot.

Lithium's very low internal resistance produces
very flat load vs. capacity curves. Here's
an exemplar family of LiPo discharge curves.

[img]cid:.1[/img]

Note that you get essentially ALL the capacity you
paid for irrespective of load.

Early on in the marketing of LiPo you saw the
term "lead acid equivalent". This was a smoke-n-
mirrors term created by the LiPo marketing that
spoke only to cranking ability . . . fine if
you owned a motor cycle or snowmobile. Totall
bogus for airplane guys that had ENDURANCE
requirements. I hammered EarthX about this and
in years since you will see BOTH numbers.
LAEQ and CAPAH.

I'll have to back off on that 10v figure for
using a load tester on LiPo batteries. The
Significant load test for LiPo has to be
select a number on a par with the real cranking
current of your engine. Apply THAT load for
15 seconds then read the voltage at the
end of 15 seconds.

The most telling figure of merit is still
ENDURANCE under anticipated load. Do that
in the hangar or get the instruments that
will count the electrons.


Bob . . .


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