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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Thu Oct 01, 2020 5:29 am    Post subject: voltage monitor Reply with quote

hi all,
i have earthx batteries and would like to install a voltage warning separate from my eis. the device must activate below 13.5 volts . does anyone have any recommendations? i would think something is out there but i haven't seen it.
thanks, bob noffs


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PostPosted: Thu Oct 01, 2020 5:54 am    Post subject: voltage monitor Reply with quote

On Thu, Oct 1, 2020 at 8:39 AM bobnoffs <icubob(at)gmail.com (icubob(at)gmail.com)> wrote:

Quote:
--> AeroElectric-List message posted by: "bobnoffs" <icubob(at)gmail.com (icubob(at)gmail.com)>

hi all,
 i have earthx batteries and would like to install a voltage warning separate from my eis. the device must  activate below 13.5 volts . does anyone have any recommendations? i would think something is out there but i haven't seen it.
 thanks, bob noffs
Hi Bob,
A friend of mine has been using this for years, to alert him of alternator loss since he's using electronic ignition on his Lyc:
https://www.tomtop.com/p-e1021.html 
It can be programmed to alert for both over and under-voltage and output fed to whatever you choose; light, buzzer, etc.
I bought a couple, but they're still sitting in my 'toy box'; I haven't had an urgent need for one yet. FWIW, the guy who's using it has one of the nicest RV8s I've ever seen, and doesn't do anything 'half-way'. If it's good enough for him...
Charlie


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PostPosted: Thu Oct 01, 2020 6:31 am    Post subject: voltage monitor Reply with quote

Bob,
Here are two offerings with the ability to handle Lithium batteries, which actually run about 1 volt above AGM and standard flooded batteries. Both are small, rugged and inexpensive.

https://gammatronixltd.com/epages/bae94c71-c5b6-4572-89a1-e89006e78fbe.sf/en_GB/?ObjectPath=/Shops/bae94c71-c5b6-4572-89a1-e89006e78fbe/Categories/Category1

http://roadstercycle.com/Motorcycle%20voltage%20monitor.htm

Per Shorai's web site, their LiFe batteries are fully charged at 14.34 volts, as opposed to 13.2 volts for an AGM or flooded lead/acid battery. See web link below

https://shoraipower.com/faq

From that page, click on the question Q. Can I use Lead-Acid battery chargers or charger/tenders?

You will see Shorai's charging table.

Charlie K

On Thursday, October 1, 2020, 09:52:58 AM EDT, bobnoffs <icubob(at)gmail.com> wrote:




--> AeroElectric-List message posted by: "bobnoffs" <icubob(at)gmail.com (icubob(at)gmail.com)>

hi all,

i have earthx batteries and would like to install a voltage warning separate from my eis. the device must activate below 13.5 volts . does anyone have any recommendations? i would think something is out there but i haven't seen it.

thanks, bob noffs

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rparigoris



Joined: 24 Nov 2009
Posts: 792

PostPosted: Thu Oct 01, 2020 9:59 am    Post subject: Re: voltage monitor Reply with quote

Hi Bob I don't know what type of regulator you have, but I have a B&C LR3D that B&C calibrated the Low Voltage Warning for LiFe and also have a B&C AVC1 for Rotax 914 internal generator that you can select LiFe Low Voltage Warning. I'm using a Earth-X 680C. Ron P.

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bobnoffs



Joined: 04 Jul 2012
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Location: northern wi.

PostPosted: Fri Oct 02, 2020 2:33 am    Post subject: Re: voltage monitor Reply with quote

i ordered the tom top unit. for $5 i gotta see how it works.
talked to perihelion and i believe they can build their ''idiot light'' to my specs.this is a panel light with the electronics self contained.
any more suggestions i would like to hear.
thanks, bob noffs


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PostPosted: Sat Oct 03, 2020 12:38 pm    Post subject: voltage monitor Reply with quote

I personally like the idea of a panel light that will make you aware of Under and well as Over voltage conditions.
I have experienced an under voltage on start up. Caused by a defective main circuit breaker that opened, but did not show an indication that it had mysteriously opened.  Luckily, before beginning the taxi, I noted the amp/volt meter was amiss.
Tested the CB and could not get it to reset.  Installed new CB and had no additional problems.
On Fri, Oct 2, 2020 at 3:41 AM bobnoffs <icubob(at)gmail.com (icubob(at)gmail.com)> wrote:

Quote:
--> AeroElectric-List message posted by: "bobnoffs" <icubob(at)gmail.com (icubob(at)gmail.com)>

i ordered the  tom top unit. for $5 i gotta see how it works.
  talked to perihelion and i believe they can build  their 'idiot light' to my specs.this is a panel light with the electronics self contained.
 any more suggestions i would like to hear.
 thanks, bob noffs




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PostPosted: Sat Oct 03, 2020 1:05 pm    Post subject: voltage monitor Reply with quote

At 03:35 PM 10/3/2020, you wrote:
Quote:
I personally like the idea of a panel light that will make you aware of Under and well as Over voltage conditions.
I have experienced an under voltage on start up. Caused by a defective main circuit breaker
that opened, but did not show an indication that it had mysteriously opened.

Then I take it that your system was not fitted
with active notification of low voltage. This
feature is the FIRST if not the ONLY voltage
sensing/indicating device NECESSARY for flight
operations.

Preferably, this light is bright (sunlight viewable)
and located well within peripheral vision of the pilot.
Further, it should flash at 2-3 times per second
(a legacy value for optimal attention getting
arrived at by numerous human factors studies ).

This light has been a no-extra-charge built in feature
of virtually all B&C alternator controllers. From
day-one (about 35 years ago). It was B&C's mission that
no customer would be without BOTH low volts and
over volts management.

Luckily, before beginning the taxi, I noted the amp/volt meter was amiss.
Quote:
Tested the CB and could not get it to reset. Installed new CB and had no additional problems.

Yes, there was an element of luck associated with
that experience. I'm pleased the event resolved
without a tense-day-in-the-cockpit.

Along with active notification of low volts, you
should plan on independent management of an over
voltage condition with a system that disables
the alternator within 500 milliseconds of having
exceeded 16 volts.

Depending on design parameters of the designer,
the ov event will be over very soon thus leaving
you with a low volts condition that will be
annunciated as cited above.

Fit your airplane with those two features and
all the other voltmeters, ammeters, beeps
and squawks from the panel mounted goodies
become mere icing on the cake.




Bob . . .


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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Sun Oct 04, 2020 3:42 am    Post subject: voltage monitor Reply with quote

since my first post perihelion design has let me know that their idiot
light can be made to any high/low settings. pretty slick fix. 2 leads [i
assume] and it all fits in a .55'' panel hole. light can be ordered
flashing or steady.

On Sat, Oct 3, 2020 at 4:11 PM Robert L. Nuckolls, III <
nuckolls.bob(at)aeroelectric.com> wrote:

[quote] At 03:35 PM 10/3/2020, you wrote:

I personally like the idea of a panel light that will make you aware of
Under and well as Over voltage conditions.
I have experienced an under voltage on start up. Caused by a defective
main circuit breaker
that opened, but did not show an indication that it had mysteriously
opened.
Then I take it that your system was not fitted
with active notification of low voltage. This
feature is the FIRST if not the ONLY voltage
sensing/indicating device NECESSARY for flight
operations.

Preferably, this light is bright (sunlight viewable)
and located well within peripheral vision of the pilot.
Further, it should flash at 2-3 times per second
(a legacy value for optimal attention getting
arrived at by numerous human factors studies ).

This light has been a no-extra-charge built in feature
of virtually all B&C alternator controllers. From
day-one (about 35 years ago). It was B&C's mission that
no customer would be without BOTH low volts and
over volts management.

Luckily, before beginning the taxi, I noted the amp/volt meter was amiss


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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Sun Oct 04, 2020 7:58 am    Post subject: Re: voltage monitor Reply with quote

the rub with low voltage indicators is that they set their low voltage for lead acid batteries. this is too low and useless for earthx lipo. low voltage warning must go on below 13.5 volts. when i started this post i talked to b and c about a warning system they had. the voltage was not adjustable and set for lead acid......no good for lipo. b and c said that most electronics is adjustable today and there was never a market for a higher low warning. my system is adjustable but i do not want to probe my ecu with my computer just to make a limit change.
earthx users....what's in your wallet? er i mean low voltage setting?


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PostPosted: Sun Oct 04, 2020 9:26 am    Post subject: voltage monitor Reply with quote

At 10:58 AM 10/4/2020, you wrote:
Quote:
--> AeroElectric-List message posted by: "bobnoffs" <icubob(at)gmail.com>

the rub with low voltage indicators is that they set their low voltage for lead acid batteries. this is too low and useless for earthx lipo. low voltage warning must go on below 13.5 volts. when i started this post i talked to b and c about a warning system they had. the voltage was not adjustable and set for lead acid......no good for lipo. b and c said that most electronics is adjustable today and there was never a market for a higher low warning. my system is adjustable but i do not want to probe my ecu with my computer just to make a limit change.
earthx users....what's in your wallet? er i mean low voltage setting?'

Not sure I understand this. Check out this family of
discharge plots on 3 brands of LiFePo4 batteries
including an EarthX.

https://tinyurl.com/y4nsp8lr

Looks to me like 13.5V is still a good number.



Bob . . .


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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Sun Oct 04, 2020 10:10 am    Post subject: Re: voltage monitor Reply with quote

without any mod the ''idiot light'' comes preset to warn below 13.0 volts. in a lead acid set up this would catch the alternator soon after it went off line and a lead acid would have most of its charge left. when a lipo drops below 13 volts a lot of its charge is already been used. the goal is to catch the alternator going out, not to monitor system voltage. my engine needs a battery or a working alternator to keep running.

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PostPosted: Sun Oct 04, 2020 10:29 am    Post subject: voltage monitor Reply with quote

At 01:10 PM 10/4/2020, you wrote:
Quote:
--> AeroElectric-List message posted by: "bobnoffs" <icubob(at)gmail.com>

without any mod the 'idiot light' comes preset to warn below 13.0 volts. in a lead acid set up this would catch the alternator soon after it went off line and a lead acid would have most of its charge left. when a lipo drops below 13 volts a lot of its charge is already been used.

Can you confirm that assertion from the
data offered in the three plots I've
posted?

Quote:
the goal is to catch the alternator going out, not to monitor system voltage. my engine needs a battery or a working alternator to keep running.

The testing I've done suggests that
there MIGHT be a bit of delay in the
LV WARN response . . . but it's minimal.

An LV condition is not a high pucker-factor
event. After the alternator
quits you can finish your cup of coffee
and sandwich, fold the map (if you still use one)
and then proceed to implement plan-b.

Conducting a lightning-fast response to the
light would have no measurable effect on
the outcome of your flight.

This is true of what ever type of battery
chemistry is on board. This is why I've
advised against numerous schemes for automatic
responses to low voltage. Such features only
add complexity that demands pre-flight testing
while failing to reduce risk.


Bob . . .


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PostPosted: Sun Oct 04, 2020 11:09 am    Post subject: voltage monitor Reply with quote

On 10/4/2020 1:27 PM, Robert L. Nuckolls, III wrote:

Quote:
At 01:10 PM 10/4/2020, you wrote:
Quote:
--> AeroElectric-List message posted by: "bobnoffs" <icubob(at)gmail.com> (icubob(at)gmail.com)

without any mod the 'idiot light' comes preset to warn below 13.0 volts. in a lead acid set up this would catch the alternator soon after it went off line and a lead acid would have most of its charge left. when a lipo drops below 13 volts a lot of its charge is already been used.

  Can you confirm that assertion from the
  data offered in the three plots I've
  posted?

Quote:
the goal is to catch the alternator going out, not to monitor system voltage. my engine needs a battery or a working alternator to keep running.

  The testing I've done suggests that
  there MIGHT be a bit of delay in the
  LV WARN response . . . but it's minimal.

  An LV condition is not a high pucker-factor
  event. After the alternator
  quits you can finish your cup of coffee
  and sandwich,  fold the map (if you still use one)
  and then proceed to implement plan-b.

  Conducting a lightning-fast response to the
  light would have no measurable effect on
  the outcome of your flight.

  This is true of what ever type of battery
  chemistry is on board. This is why I've
  advised against numerous schemes for automatic
  responses to low voltage. Such features only
  add complexity that demands pre-flight testing
  while failing to reduce risk.


  Bob . . .

I think I see his point. If the 'stock' alert point is 13V, the EarthX chart shows that to be at about the 3 AH point of the curve with total AH capacity of about 11AH when looking at the higher discharge rates you'd expect from an electronic injection system. Not a big deal if there's a backup alternator, but being down roughly 1/3 before notification could be a big deal if you're depending on battery for backup.

Charlie
Virus-free. www.avast.com [url=#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2] [/url]


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PostPosted: Sun Oct 04, 2020 11:23 am    Post subject: voltage monitor Reply with quote

Bob,
I suggest to view Shorai's FAQ page linked below.

https://shoraipower.com/faq

Scroll down and click on the question: Q. Can I use Lead-Acid battery chargers or charger/tenders?

View the chart on the right side of the page. Note that at 13.0 volts, these LiFe batteries have less than 40% charge left.

Charlie K



On Sunday, October 4, 2020, 02:45:15 PM EDT, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com> wrote:




At 01:10 PM 10/4/2020, you wrote:
Quote:
--> AeroElectric-List messageposted by: "bobnoffs" <icubob(at)gmail.com>

without any mod the 'idiot light' comes preset to warn below 13.0 volts.in a lead acid set up this would catch the alternator soon after it wentoff line and a lead acid would have most of its charge left. when a lipodrops below 13 volts a lot of its charge is already been used.

Can you confirm that assertion from the
data offered in the three plots I've
posted?

Quote:
the goal is to catch thealternator going out, not to monitor system voltage. my engine needs abattery or a working alternator to keep running.

The testing I've done suggests that
there MIGHT be a bit of delay in the
LV WARN response . . . but it's minimal.

An LV condition is not a high pucker-factor
event. After the alternator
quits you can finish your cup of coffee
and sandwich, fold the map (if you still use one)
and then proceed to implement plan-b.

Conducting a lightning-fast response to the
light would have no measurable effect on
  the outcome of your flight.

This is true of what ever type of battery
chemistry is on board. This is why I've
advised against numerous schemes for automatic
responses to low voltage. Such features only
add complexity that demands pre-flight testing
while failing to reduce risk.
Bob . . .


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PostPosted: Sun Oct 04, 2020 1:21 pm    Post subject: voltage monitor Reply with quote

Quote:
I think I see his point. If the 'stock' alert point is 13V, the EarthX chart shows that to be at about the 3 AH point of the curve with total AH capacity of about 11AH when looking at the higher discharge rates you'd expect from an electronic injection system. Not a big deal if there's a backup alternator, but being down roughly 1/3 before notification could be a big deal if you're depending on battery for backup.

Don't know where the 13.0 point comes from. Both
AEC and B&C have used 13.5 for a couple of decades.

But okay, let's assume 13.0

See tabular data text file. The ETX36 with a 5A
load on it will fall to 13.0 in about 40 seconds.
The image file is from plotred data of the same
test:

Kinda hard to zero in on the finer details of a
couple hour run but it shows that at 67 seconds,
the battery was down to 12.99 with an expenditure
of approx 0.1 AH

Keep in mind that voltage monitoring at
the bus is always tens of millivolts HIGHER
than battery voltage . . . with a similar
departure to the LOWER side during DISCHARGE
conditions.

So assuming one had a LV reporting system that
was not adjustable but accurate to 100 millivolts
or so at 13.0, the resulting delay between
alternator failure and annunciation is still
timely and 'wasted' energy is trivial.






Bob . . .


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PostPosted: Sun Oct 04, 2020 1:33 pm    Post subject: voltage monitor Reply with quote

At 02:18 PM 10/4/2020, you wrote:
Quote:
Bob,
I suggest to view Shorai's FAQ page linked below.

https://shoraipower.com/faq

Scroll down and click on the question: Q. Can I use Lead-Acid battery chargers or charger/tenders?

View the chart on the right side of the page. Note that at 13.0 volts, these LiFe batteries have less than 40% charge left.

That's an open circuit, no-load voltage that speaks
to state of charge. That's not a milestone voltage
for a fully charged battery under load.

Two completely different conditions



Bob . . .


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bobnoffs



Joined: 04 Jul 2012
Posts: 132
Location: northern wi.

PostPosted: Sun Oct 04, 2020 1:50 pm    Post subject: Re: voltage monitor Reply with quote

hi all,
according to the graph posted bob is right about the very small current drained.
this is not at all how earthx describes their batteries. earthx recommends that low voltage monitors light up below 13.5 volts.
on the b and c web site they sell an over/under voltage sensor model bc207. the low voltage light trips at 12.5 volts according to their description.
everything i have learned about the lipo batteries has said they hold their voltage while discharging. i have always seen a much larger % drop advertised.time for me to call earthx.


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PostPosted: Sun Oct 04, 2020 2:17 pm    Post subject: voltage monitor Reply with quote

On Sun, Oct 4, 2020 at 4:28 PM Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:

Quote:
Quote:
I think I see his point. If the 'stock' alert point is 13V, the EarthX chart shows that to be at about the 3 AH point of the curve with total AH capacity of about 11AH when looking at the higher discharge rates you'd expect from an electronic injection system. Not a big deal if there's a backup alternator, but being down roughly 1/3 before notification could be a big deal if you're depending on battery for backup.

  Don't know where the 13.0 point comes from. Both
  AEC and B&C have used 13.5 for a couple of decades.

  But okay, let's assume 13.0

  See tabular data text file.  The ETX36 with a 5A
  load on it will fall to 13.0 in about 40 seconds.
  The image file is from plotred data of the same
  test:

  Kinda hard to zero in on the finer details of a
  couple hour run but it shows that at 67 seconds,
  the battery was down to 12.99 with an expenditure
  of approx 0.1 AH

  Keep in mind that voltage monitoring at
  the bus is always tens of millivolts HIGHER
  than battery voltage . . . with a similar
  departure to the LOWER side during DISCHARGE
  conditions.

  So assuming one had a LV reporting system that
  was not adjustable but accurate to 100 millivolts
  or so at 13.0, the resulting delay between
  alternator failure and annunciation is still
  timely and 'wasted' energy is trivial.
 

 
 


  Bob . . .
I think he's using the EarthX PC680 relacement battery. I used EarthX's chart for their PC680 replacement, here:
https://earthxbatteries.com/earthx_manual.pdf

and assumed ~12-14 A load, which is typical for full electronic engine control with electronic injection. According to EarthX the 680 replacement hovers around 13 V until around 3 AH has been depleted. 
You'd know a lot better than me where the LoVolts setpoint is with B&C stuff; that's why I said 'if'. Smile
Charlie


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Oct 04, 2020 2:33 pm    Post subject: voltage monitor Reply with quote

At 04:50 PM 10/4/2020, you wrote:
Quote:
--> AeroElectric-List message posted by: "bobnoffs" <icubob(at)gmail.com>

hi all,
according to the graph posted bob is right about the very small current drained.
this is not at all how earthx describes their batteries.

Can you point us to the download for
information that gives you concern?

Quote:
earthx recommends that low voltage monitors light up below 13.5 volts.

B&C and I both have promoted that lv setpoint
value for decades . . .

Quote:
on the b and c web site they sell an over/under voltage sensor model bc207. the low voltage light trips at 12.5 volts according to their description.
That device was originally crafted
for ultralights about 30 years ago.
In fact, it was the first, stand-alone
monitor device produced there.
It was never intended for installation
in 'real' airplanes. I really wish
they didn't sell that any more but
I think Aircraft Spruce shows it in
their catalog. NOT RECOMMENDED FOR
NEW DESIGN.

Quote:
everything i have learned about the lipo batteries has said they hold their voltage while discharging.

And in what way does the data I've posted
argue with that?

The AeroVoltz plot shows a working range
on the order of 13.2 to 12.5 volts.

Miady 13.2 to about 12.0

EarthX from 13.2 to 12.5

Where are you going to find anything
flatter for a discharge curve? All three
deliver power within a 5% or smaller
window.

I have always seen a much larger % drop advertised.time for me to call earthx.

. . . and ask what? Help me understand
your question. Before you seek verbal
guidance, let us examine data-in-print
and data-measured so that disconnects can
be clearly articulated. I'd be happy
to call them myself if there are real
points of contention.

I've talked to both EarthX and Shorai
numerous times but a considerable time
ago . . . wouldn't mind renewing some
contacts.


Bob . . .


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kenryan



Joined: 20 Oct 2009
Posts: 426

PostPosted: Sun Oct 04, 2020 2:51 pm    Post subject: voltage monitor Reply with quote

From: Technical Manual for Model No. LR3D-14 and LR3D-28 Linear RegulatorWith Over-Voltage Protection, Low-Voltage Sensing, And Field-Adjustable Charging Voltage
"The LV warning light will begin to flash when the voltage sensed at terminal 3 drops to approximately 12.7V and below"
Disregard if this is not relevant to this discussion.
On Sun, Oct 4, 2020 at 2:26 PM Charlie England <ceengland7(at)gmail.com (ceengland7(at)gmail.com)> wrote:

Quote:


On Sun, Oct 4, 2020 at 4:28 PM Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:

Quote:
Quote:
I think I see his point. If the 'stock' alert point is 13V, the EarthX chart shows that to be at about the 3 AH point of the curve with total AH capacity of about 11AH when looking at the higher discharge rates you'd expect from an electronic injection system. Not a big deal if there's a backup alternator, but being down roughly 1/3 before notification could be a big deal if you're depending on battery for backup.

  Don't know where the 13.0 point comes from. Both
  AEC and B&C have used 13.5 for a couple of decades.

  But okay, let's assume 13.0

  See tabular data text file.  The ETX36 with a 5A
  load on it will fall to 13.0 in about 40 seconds.
  The image file is from plotred data of the same
  test:

  Kinda hard to zero in on the finer details of a
  couple hour run but it shows that at 67 seconds,
  the battery was down to 12.99 with an expenditure
  of approx 0.1 AH

  Keep in mind that voltage monitoring at
  the bus is always tens of millivolts HIGHER
  than battery voltage . . . with a similar
  departure to the LOWER side during DISCHARGE
  conditions.

  So assuming one had a LV reporting system that
  was not adjustable but accurate to 100 millivolts
  or so at 13.0, the resulting delay between
  alternator failure and annunciation is still
  timely and 'wasted' energy is trivial.
 

 
 


  Bob . . .
I think he's using the EarthX PC680 relacement battery. I used EarthX's chart for their PC680 replacement, here:
https://earthxbatteries.com/earthx_manual.pdf

and assumed ~12-14 A load, which is typical for full electronic engine control with electronic injection. According to EarthX the 680 replacement hovers around 13 V until around 3 AH has been depleted. 
You'd know a lot better than me where the LoVolts setpoint is with B&C stuff; that's why I said 'if'. Smile
Charlie




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