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CHT/EGT connectors

 
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rsmith52



Joined: 16 Mar 2017
Posts: 15
Location: Crawford, CO

PostPosted: Sat Dec 09, 2023 7:45 am    Post subject: CHT/EGT connectors Reply with quote

There is a local A/P that insists that special connectors are needed for CHT/EGT probes to prevent dissimilar metal problems affecting the readings. My Alcor probes have PIDG ring terminals and I purchased PIDG ring terminals for making connections to the thermocouple wires, with the provided screws and nuts. The PIDG terminals all look like they are made from the same material. I'm thinking I don't need to spend about a $100 for these special Prosense Type K Thermocouple connectors.

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recapen(at)earthlink.net
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PostPosted: Sat Dec 09, 2023 8:29 am    Post subject: CHT/EGT connectors Reply with quote

You should use the same style/type/brand as those provided on the probes.
Is this for a certified aircraft or EAB? If certified, are the probes
TSO'd?

--


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racerjerry



Joined: 15 Dec 2009
Posts: 202
Location: Deer Park, NY

PostPosted: Sun Dec 10, 2023 4:28 am    Post subject: Re: CHT/EGT connectors Reply with quote

I'm no expert, but I guess the A & P was speaking about errors introduced by an extra "cold junction" introduced into the system. My GUESS is that the error would be insignificant as long as the "junction" temperature was not too far from ambient.

Might be interesting to do a side by side experiment .

We are generally not too interested in absolute accuracy with CHT / EGT readings.


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rsmith52



Joined: 16 Mar 2017
Posts: 15
Location: Crawford, CO

PostPosted: Sun Dec 10, 2023 7:27 am    Post subject: Re: CHT/EGT connectors Reply with quote

This is on my Experimental. I have no idea what brand of PIDG Alcor used. The ones I purchased look identical. The A/P said these connectors are used on all new planes.

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Eric Page



Joined: 15 Feb 2017
Posts: 247

PostPosted: Sun Dec 10, 2023 8:45 am    Post subject: Re: CHT/EGT connectors Reply with quote

rsmith52 wrote:
I have no idea what brand of PIDG Alcor used. The ones I purchased look identical.

PIDG (Pre-Insulated Diamond Grip) is a trademark of TE Connectivity. They're the only manufacturer of genuine PIDG terminals.


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Dec 10, 2023 5:19 pm    Post subject: CHT/EGT connectors Reply with quote

At 09:45 AM 12/9/2023, you wrote:
Quote:
--> AeroElectric-List message posted by: "rsmith52" <rodsmith52(at)yahoo.com>

There is a local A/P that insists that special connectors are needed for CHT/EGT probes to prevent dissimilar metal problems affecting the readings. My Alcor probes have PIDG ring terminals and I purchased PIDG ring terminals for making connections to the thermocouple wires, with the provided screws and nuts. The PIDG terminals all look like they are made from the same material. I'm thinking I don't need to spend about a $100 for these special Prosense Type K Thermocouple connectors.



You're right. If you're not needing ease of de-mating
for maintenance, the PIDG/nut-n-screw will produce
error free performance. You could also consider PIDG/
M-F FastOn terminals. Of course, the junctions should
be covered with heat-shrink. This is why you can take
a thermocuple pair through a 'generic' connector (4-quad
crimped pins preferred.

To be sure, you're mechanic is half right . . . dissimilar
metals used in the thermocouple conductor WILL generate
parasitic, thermally dependent couples which CAN generate
errors in measurement of the TARGET couple on the engine.

However, the parasites can be arranged in PAIRS and
electrically polarized to oppose each other;
the errors are washed out. This presumes that
your t/c wire on BOTH sides of the joint.

No 'special' connectors necessary. However, there
ARE inexpensive connectors specifically designed
to mate T/C wire runs.

https://tinyurl.com/ymjvhnhw

Widely available from electronics and instrument
supply houses. These can be secured with an
short hunk of heatshrink.


Bob . . .

////
(o o)
===========o00o=(_)=o00o=========
< Go ahead, make my day . . . >
< show me where I'm wrong. >
=================================

In the interest of creative evolution
of the-best-we-know-how-to-do based
on physics and good practice.


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Thermocouple_Splicing_Models.jpg
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nuckolls.bob(at)aeroelect
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PostPosted: Wed Dec 13, 2023 1:20 pm    Post subject: CHT/EGT connectors Reply with quote

At 09:27 AM 12/10/2023, you wrote:
Quote:
--> AeroElectric-List message posted by: "rsmith52" <rodsmith52(at)yahoo.com>

This is on my Experimental. I have no idea what brand of PIDG Alcor used. The ones I purchased look identical. The A/P said these connectors are used on all new planes.


Forgive me . . . 'PIDG' is a trademark of
AMP, Inc., a legacy manufacturer of wire
termination products going back nearly
100 years. It stands for "PreInsulated
Diamond Grip" . . . a reference to the
3-piece, wire grip feature of this class
of terminal. In fact, dozens of companies
manufacture equivalent devices conforming
to military specification MIL-T-7928.

'PIDG' has become the common name for the
technology sorta like 'XEROX'. It
represents the-best-we-know-how-to-do
in mating a wire with a variety of terminations.

The way you can tell a true PIDG device
from knock-offs is the existence of
a copper sleeve over the wire grip and
under the insulation grip as shown in
the attached illustration.




Bob . . .

////
(o o)
===========o00o=(_)=o00o=========
< Go ahead, make my day . . . >
< show me where I'm wrong. >
=================================

In the interest of creative evolution
of the-best-we-know-how-to-do based
on physics and good practice.


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