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Jetting and Pitching a 582

 
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dosmythe(at)cox.net
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PostPosted: Fri Oct 27, 2006 3:41 am    Post subject: Jetting and Pitching a 582 Reply with quote

I'm probably going to open up another bag of worms here. Back several years ago when I was trying to get my 582 in the air I was having a problem understanding the concept of jetting and pitching a 582. Our good friend Bruce Harrington finally challenged me to write a simple procedure for proper jetting/pitching. He finally gave me a passing grade on the following procedure. Back then, no body ever came back and said this procedure was bogus. If I remember correctly, it didn't even cause a stir. Just curious with today's group if it will be agreed upon. Went something like this, take your best shots:

1. Look ahead at the anticipated OAT's for your local flight area. (Example, it's November with average daily temps of 60-70 degrees. Temps in January expected to be 30-40 degrees)

2. Look on the recommended Rotax jetting chart and select the proper main jet for your altitude and the projected 30-40 degrees OAT's. Install jets.

3. Pitch the prop to a recommended starting pitch.

4. Go fly the airplane. Let it warm up good and on a long downwind leg push the throttle to full while holding firm forward stick to maintain as near perfect level flight as possible.

5. Hold full throttle and level flight long enough to let EGT's and RPM's stable out (about 10 seconds or so). Record readings. EGT's should be around 1100-1150 (less than 1200). RPM's should be near 6800.

6. If RPM are say, 6600, go back to the hanger and take out 1/2 degree pitch. Repeat steps 4 and 5 until RPM's are near 6800. You are done.

Caution: Do not let RPM's exceed 6800. If so, reduce throttle and repeat step 6 by adding pitch in 1/2 to 1 degree increments.
Caution: Avoid pitching the prop to simply improve performance
[quote][b]


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Fri Oct 27, 2006 4:17 am    Post subject: Jetting and Pitching a 582 Reply with quote

Don, Very good info.
I will add though that EGT of 1200 is not bad "IF" the plugs look ok.
EGT is just a instrument to me to tell me what is going on inside the
combustion chamber. I am not saying to run at 1200 + for extended periods
of time but I will say that your spark plugs will tell the story.

Mine are over 60 hours on them and due for a change( last change early
July) . I have been running 1150 to 1175 most of yesterday and like i
said I think that I can add a bit more pitch due to the fact that I am
getting over 6800 rpm WOT now. That being said I am looking forward
to colder and more denser air yet and a dump of snow in the next 2 to 6
weeks so more pitch might not be necessary quite yet but I think it
will happen.

Will report back findings soon. And GSC props is working very well --
hard to say if it better or worse than the WARP but quite adequate so far.
A few more tweaks and the story will be told.

Dave

On Fri, October 27, 2006 7:41 am, Don Smythe wrote:
Quote:
I'm probably going to open up another bag of worms here. Back several
years ago when I was trying to get my 582 in the air I was having a
problem understanding the concept of jetting and pitching a 582. Our good
friend Bruce Harrington finally challenged me to write a simple procedure
for proper jetting/pitching. He finally gave me a passing grade on the
following procedure. Back then, no body ever came back and said this
procedure was bogus. If I remember correctly, it didn't even cause a
stir. Just curious with today's group if it will be agreed upon. Went
something like this, take your best shots:

1. Look ahead at the anticipated OAT's for your local flight area.
(Example, it's November with average daily temps of 60-70 degrees. Temps
in January expected to be 30-40 degrees)

2. Look on the recommended Rotax jetting chart and select the proper main
jet for your altitude and the projected 30-40 degrees OAT's. Install
jets.

3. Pitch the prop to a recommended starting pitch.

4. Go fly the airplane. Let it warm up good and on a long downwind leg
push the throttle to full while holding firm forward stick to maintain as
near perfect level flight as possible.

5. Hold full throttle and level flight long enough to let EGT's and RPM's
stable out (about 10 seconds or so). Record readings. EGT's should be
around 1100-1150 (less than 1200). RPM's should be near 6800.

6. If RPM are say, 6600, go back to the hanger and take out 1/2 degree
pitch. Repeat steps 4 and 5 until RPM's are near 6800. You are done.

Caution: Do not let RPM's exceed 6800. If so, reduce throttle and repeat
step 6 by adding pitch in 1/2 to 1 degree increments.
Caution: Avoid pitching the prop to simply improve performance


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PostPosted: Fri Oct 27, 2006 4:30 am    Post subject: Jetting and Pitching a 582 Reply with quote

I agree 100%. I use 1200 degrees as the absolute number simply because it
is a Rotax max spec.

Don Smythe
Do Not Archive
Quote:
I will add though that EGT of 1200 is not bad "IF" the plugs look ok.
EGT is just a instrument to me to tell me what is going on inside the


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Malcolmbru(at)aol.com
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PostPosted: Fri Oct 27, 2006 4:44 pm    Post subject: Jetting and Pitching a 582 Reply with quote

In michigan some people belive that adding a little pitch will lower the egt in colder OAT. some kit foxes wil go VNE at 6800 rpm in livel flight.  if you set static rpm at 62500 like most recomend it usually won't do 68000 full out. malcolm
[quote][b]


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Sat Oct 28, 2006 6:10 am    Post subject: Jetting and Pitching a 582 Reply with quote

Malcolm, I have to disagree as mine is 6200 and goes to 7000 WOT with the new prop blades from GSC, but I still got some tweaking . winds forcast 25 to 40 knots here today so I gonna do indoor sports. Would be agood day to do some backward flying videos Smile

Agree though on adding pitch to reduce EGT temp but that being said I set pitch for RPM then adjust needle in carb to change EGTs if needed depending on time of season.



Dave


[quote] ---


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Joined: 19 Jul 2006
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Location: Campbellton, Newfoundland

PostPosted: Sat Oct 28, 2006 5:22 pm    Post subject: Jetting and Pitching a 582 Reply with quote

It's a bit of a balancing act. Cold days can make the engine run lean.



Noel [quote]
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