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bob(at)flyboybob.com
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PostPosted: Tue Nov 21, 2006 2:26 pm    Post subject: B&C Reply with quote

I just tried to order an LRC3-14 linear voltage regulator from B&C. I
figured that I would go for the battery temperature option to give my
battery the best attention that I could. The guys at B&C said that you only
need the battery temperature option if you are somewhere like the north
pole. I don't get it, doesn't the battery need a different level of charge
from summer to winter? I don't understand why B&C is reluctant to sell the
battery temperature option on their LRC3-14 voltage regulater. Anybody
understand the physics of that recomendation?

Regards,

Bob Lee
N52BL KR2
Suwanee, GA
91% done only 65% to go!


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nuckollsr(at)cox.net
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PostPosted: Wed Nov 22, 2006 4:51 am    Post subject: B&C Reply with quote

At 01:21 PM 11/21/2006 -0500, you wrote:

Quote:


I just tried to order an LRC3-14 linear voltage regulator from B&C. I
figured that I would go for the battery temperature option to give my
battery the best attention that I could. The guys at B&C said that you only
need the battery temperature option if you are somewhere like the north
pole. I don't get it, doesn't the battery need a different level of charge
from summer to winter? I don't understand why B&C is reluctant to sell the
battery temperature option on their LRC3-14 voltage regulater. Anybody
understand the physics of that recomendation?

It's a matter of return on investment for the $time$
required to incorporate any particular feature. If you
study the manuals for batteries, you'll find prescriptions
for optimal battery performance based on their laboratory
tests and the considered opinions of their staff.

Not all manufacturer's have the same recommendations. This
has sparked discussions here on the List about whether or not
any particular brand or technology of battery is best served
by setting a regulator at 14.1 or 14.3 volts, etc.

However, the manner in which we use batteries is a far
cry from the manner in which they are tested for "optimal"
performance. Further, I've never seen a study by manufacturers
or others that quantify the penalties of operating a battery
in less-than optimal conditions. Would a 14.5 volt setting
cause me to replace a battery one month too soon?

I suspect that the data we'd like to see will never
be forthcoming mostly because departures from optimized
operating conditions in service are (1) of so little
influence as to be practical considerations and/or
(2) so much trouble to accomplish that return on investment
is poor.

I designed the temperature compensator probe for the
LR series regulators to address a profound performance
issue. One of our customers frequently traveled long
distances at high cruising altitudes that cold-soaked
his battery. After the third or forth fuel stop, his
battery would not vigorously crank the engine. It was
so cold that the nominal 14.2 volt set-point was not
recharging the battery.

The thrust of B&C's recommendations take this
experience into consideration such that they do not
recommend the temperature compensator unless you
EXPECT or have EXPERIENCED battery failure-to-
perform based on temperature effects. A very rare
condition in the OBAM aircraft community.

Further, any fussing one might choose to do over
seasonally adjusting their bus voltage is problematic
as to whether any increased battery performance or
longevity will be perceived.

Bob . . .


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bob(at)flyboybob.com
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PostPosted: Wed Nov 22, 2006 6:18 am    Post subject: B&C Reply with quote

BobK wrote:

<<

The thrust of B&C's recommendations take this
experience into consideration such that they do not
recommend the temperature compensator unless you
EXPECT or have EXPERIENCED battery failure-to-
perform based on temperature effects. A very rare
condition in the OBAM aircraft community.

Further, any fussing one might choose to do over
seasonally adjusting their bus voltage is problematic
as to whether any increased battery performance or
longevity will be perceived.

Bob . . .
Quote:
>


There are conditions other than "battery failure" that make the use of the
temperature sensor a good idea. During winter time flying the battery will
be cold-soaked at the time that it needs to do it's heaviest job, crank the
engine. This puts the battery at an even lower state of charge. The most
important use of the battery is to power the flight essential loads under
alternator failure conditions. Since I have a composite aircraft I have
decided to use a linear regulator. The B&C LRC3-14 already has the
temperature sence capability built into it. So for the price of a couple of
batteries I can add the sensor and use this included feature.

Would it work ok without the sensor, sure, but I think it will give me an
advantage when the battery is cold to get to full charge quicker. The proof
will be in monitoring bus voltage vs temperature to see if anything changes.

Thanks for the information Bob, even if I do go the opposite way you
indicated!

Regards,

Bob Lee
N52BL KR2
Suwanee, GA
91% done only 65% to go!


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nuckollsr(at)cox.net
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PostPosted: Wed Nov 22, 2006 7:40 am    Post subject: B&C Reply with quote

At 09:16 AM 11/22/2006 -0500, you wrote:

Quote:


BobK wrote:

<<

The thrust of B&C's recommendations take this
experience into consideration such that they do not
recommend the temperature compensator unless you
EXPECT or have EXPERIENCED battery failure-to-
perform based on temperature effects. A very rare
condition in the OBAM aircraft community.

Further, any fussing one might choose to do over
seasonally adjusting their bus voltage is problematic
as to whether any increased battery performance or
longevity will be perceived.

Bob . . .
>>
There are conditions other than "battery failure" that make the use of the
temperature sensor a good idea. During winter time flying the battery will
be cold-soaked at the time that it needs to do it's heaviest job, crank the
engine. This puts the battery at an even lower state of charge. The most
important use of the battery is to power the flight essential loads under
alternator failure conditions. Since I have a composite aircraft I have
decided to use a linear regulator. The B&C LRC3-14 already has the
temperature sence capability built into it. So for the price of a couple of
batteries I can add the sensor and use this included feature.

Would it work ok without the sensor, sure, but I think it will give me an
advantage when the battery is cold to get to full charge quicker. The proof
will be in monitoring bus voltage vs temperature to see if anything changes.

Thanks for the information Bob, even if I do go the opposite way you
indicated!

How is it opposite? You have stated a perceived value
in temperature compensating your alternator output based
on battery temperature. You've correctly cited the mechanisms
by which some advantages may be gained when temperature
compensation is added. What's missing is quantification of
your assertions. "Get to full charge quicker" is un-quantified.

I would suggest it's useful to know the return on investment
for "the price of a couple of batteries". Keep in mind that
aviation has stumbled along with lead-acid batteries for
nearly 100 years. I've flown in the winter and had to wrestle
with battery limitations for getting engines started like
tens of thousands of pilots before me. Recall further that
if you've just beat the crap out of a battery getting the engine
started that internal losses in the battery are high and it
will warm up considerably by the time you got the engine started
and it's ready to accept a charge . . .

I'm not trying to discourage you from making the jump to
temperature compensated charging. I'll suggest that
having a second alternator on the vacuum pump pad is a
100% sure bet for quantifying your ability to operate the airplane
with a main alternator crapped while adding temperature
compensation only begs more questions than it answers.
Questions that can only be answered by extensive experimentation
and study of results.

Bob . . .


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bob(at)flyboybob.com
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PostPosted: Wed Nov 22, 2006 11:33 am    Post subject: B&C Reply with quote

BobK wrote:

I'm not trying to discourage you from making the jump to
temperature compensated charging.

Good, it sounded to me you were making a case supporting B&C against
this option

I'll suggest that having a second alternator on the vacuum pump pad is a
100% sure bet for quantifying your ability to operate the airplane
with a main alternator crapped

Agreed, I've got an aux alternator installed

while adding temperature
compensation only begs more questions than it answers.
Questions that can only be answered by extensive experimentation
and study of results.

Now there's the catch-22, if I don't install the temp sensor we will
never have the data to know if I should. As it turns out it's a gut
decision because you can't have data ahead to know what is the best thing to
do. I'm looking at this as a chance to improve the recovery time of the
battery to full charge. I really don't care about long term battery
effects. Battery only operation is the last resort for my electrically
dependant engine if some failure or failures prevent alternator operation
for both the primary and aux alternators. In addition there is the time
between the detection of low voltage and implementation of the low voltage
check list. The better shape the battery is in the less stress there is
during this phase of emergency flight operation. I don't ever want to get
to step 6 of the low voltage check list: (Step 6: If low voltage still
exists after turning on the aux alternator LAND NOW)! If I do get there I
want every advantage stacked in my favor to streatch the battery operation
for that flight.

According to BobK's law #1, Things WILL break. My adaptation of that law is
that: Things WILL break in ways you haven't anticipated. That's why I want
to have a better battery even though I have two alternators. I figure
battery state with temp sense will be at worst the same and at best better
than with out temp sense. So I'll do without one $100 hamburger and add the
temp sensor. Data to follow!

Bob . . .

Me too!


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