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Covering temp

 
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MKIIIX040



Joined: 31 Mar 2006
Posts: 123
Location: Millinocket, Maine

PostPosted: Wed Dec 13, 2006 9:16 am    Post subject: Covering temp Reply with quote

Hey all,

I had a pro show me how to cover one of my H. Stabs.
Very very helpful. So after he left I thought I'd get the hang of passing the iron over it again. And ofcourse dumb ass that I am, I bent a 7/8" tube. Don't remember the temp.

The question is if it's that easy to bend a 7/8" tube what temperature should I expect to get to on the smaller 5/16" surfaces?

Anyone?
Happy Ho Ho

Vic
912 Extra
Maine
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slyck(at)frontiernet.net
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PostPosted: Wed Dec 13, 2006 9:42 am    Post subject: Covering temp Reply with quote

Vic, we were taught to set the iron on "wool"

When you get most of the slack out run it hard on all the little
lumps that are directly over any tubes. Then go back to the
loosest areas to complete.

If it is an ordinary clothes iron always run it backwards
with the point to the rear to avoid edge puckers.
I follow it with the other hand to feel the heat and tension.

Go 90 degrees to any furrows or linear wrinkles.
Big ones first.
BB

On 13, Dec 2006, at 12:05 PM, Vic Peters wrote:

Quote:
Hey all,
 
I had a pro show me how to cover one of my H. Stabs.
Very very helpful. So after he left I thought I'd get the hang of
passing the iron over it again. And ofcourse dumb ass that I am, I
bent a 7/8" tube. Don't remember the temp.
 
The question is if it's that easy to bend a 7/8" tube what temperature
should I expect to get to on the smaller 5/16" surfaces?
 
Anyone?
Happy Ho Ho
 
Vic
912 Extra
Maine


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lcottrell



Joined: 29 May 2006
Posts: 1494
Location: Jordan Valley, Or

PostPosted: Wed Dec 13, 2006 9:46 am    Post subject: Covering temp Reply with quote

Keeping in mind that I am no expert, You should most likely talk to Jim and Dondi Miller

Aircraft Tech Support- Jim and Dondi Miller- 614 877 3334

I just covered my Firestar and my understanding is that the max you should shrink it is to 350 degrees. I don't believe that the fabric reacts to a higher temp favorably. It is also my understanding that when shrunk to the maximum it reduces the tendency of the fabric to react to temps. Now to actually be able to shrink it to the max it cannot be pulled excessively tight when gluing it on the framework. The book and VCR that I have shows it just draped over the framework with the wrinkles pulled out. I did that and I had no distortion that concerned me when we hit it with the iron in all the heat ranges. When we finished it the temps were in the high 90's and at 8 degrees it is still the same. My "guess" is that done in the fashion that your "Pro" did it, when it is cold the fabric will be tight, and when it gets hot it may well be a little loose. The temp ranges for the fabric is 225 - 250-300-350. It is not supposed to shrink any more after 350.
For what it is worth
Larry, Oregon
[quote] From: Vic Peters (vicsvinyl(at)verizon.net)
To: Kolb list (kolb-list(at)matronics.com)
Sent: Wednesday, December 13, 2006 10:05 AM
Subject: Covering temp


Hey all,

I had a pro show me how to cover one of my H. Stabs.
Very very helpful. So after he left I thought I'd get the hang of passing the iron over it again. And ofcourse dumb ass that I am, I bent a 7/8" tube. Don't remember the temp.

The question is if it's that easy to bend a 7/8" tube what temperature should I expect to get to on the smaller 5/16" surfaces?

Anyone?
Happy Ho Ho

Vic
912 Extra
Maine
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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Dec 13, 2006 10:03 am    Post subject: Covering temp Reply with quote

My "guess" is that done in the fashion that your "Pro" did it, when
it is cold the fabric will be tight, and when it gets hot it may well
be a little loose. Larry
Larry:

I may be wrong, but thought the fabric tension would relax in extreme
cold, rather than heat, if not properly heat shrunk.

Ain't got time to check it out in the book right now.

john h
mkIII


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lcottrell



Joined: 29 May 2006
Posts: 1494
Location: Jordan Valley, Or

PostPosted: Wed Dec 13, 2006 10:06 am    Post subject: Covering temp Reply with quote

[quote] ---

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WillUribe(at)aol.com
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PostPosted: Wed Dec 13, 2006 10:18 am    Post subject: Covering temp Reply with quote

Hi Vic,

I ordered the Kolb Covering Video from RR Aircraft Supply Co. (616) 683-2594 for $23.95.
RR is no longer in business but maybe Kolb or Aircraft Tech Support is now selling this video.
http://www.aircrafttechsupport.com/


From: owner-kolb-list-server(at)matronics.com [mailto:owner-kolb-list-server(at)matronics.com] On Behalf Of Vic Peters
Sent: Wednesday, December 13, 2006 10:05 AM
To: Kolb list
Subject: Covering temp

The question is if it's that easy to bend a 7/8" tube what temperature should I expect to get to on the smaller 5/16" surfaces?
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ElleryWeld(at)aol.com
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PostPosted: Wed Dec 13, 2006 10:29 am    Post subject: Covering temp Reply with quote

I used an infrared digital thermometer to calibrate My Iron and I haven't had any problems bending tubing but you wont want to shrink the fabric as tight on your ailerons or you will bend them all to crap

Ellery
Vic call me any time for help
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lcottrell



Joined: 29 May 2006
Posts: 1494
Location: Jordan Valley, Or

PostPosted: Wed Dec 13, 2006 10:32 am    Post subject: Covering temp Reply with quote

I personally am a bit confused by it as well, but! Every thing from steel to
flesh Smile shrinks when cold and grows when hot. My earlier suggestion of
contact with Jim and Dondi still holds. We can only give guesses and
warnings. They have the facts.
Larry, Oregon

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PostPosted: Wed Dec 13, 2006 12:01 pm    Post subject: Covering temp Reply with quote

Vic

Yes you want to calibrate your iron using a good thermometer using a heat transfer paste, marking the iron with those calibrated temps. There are all kinds of trick techniques to get the fabric just loose enough when glued on to be fully tight but not too tight at 350 degrees but that takes way too much trial and error for most of us. Just glue the fabric on best you can then heat it up in very small increments all over the part till it is tight then stop. The smaller parts will need to be glued up more snugly than say the wings. The wings can be glued very very loose because there is so much area for shrinkage. If you listen very carefully you may be able to hear the structure starting to complain just before it bends (at least I was told to listen for it). You will find that there are small places where the fabric will need additional heat to shrink out any wrinkles. If the wrinkles are in an area where there are multiple layers of fabric it will take more heat and those over metal may even require more than even 350 degrees. If you find that you need more than 350 degrees over metal be very careful to not heat it any longer than absolutely necessary. I found that the fabric can be shrunk up tight with out any wrinkles by spending some additional time with the iron no matter how many thumbs you had when you glued on the fabric. This was what I found to be the most fun part of the build.

Hope this helps

Rick Neilsen
Redrive VW powered MKIIIc
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planecrazzzy
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PostPosted: Wed Dec 13, 2006 2:23 pm    Post subject: Re: Covering temp Reply with quote

Start at 200 degrees ( infra red heat sensor gun )

Iron the whole surface ....both sides....

Bump temp 25 degrees , Iron whole surface again ( repeat )
Shrink the small stuff til it starts to distort it....(They won't make it to 350)

The Wings will go all the way to 350 degrees....
any hotter and the fabric will loose it's tauntness....That's not good...
Ask Jim & Dondi is the best advise....
Gotta Fly...
Mike in MN

PS Do the wings last , that way you already have alot of practice...
(Don't forget to protect the fabric from sharp edges)
.
.
.
.


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