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912 Oil Leak - cracked fitting

 
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Fox5flyer
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PostPosted: Mon Dec 18, 2006 3:46 am    Post subject: 912 Oil Leak - cracked fitting Reply with quote

I'm a plumber by trade (been called other things though) and what you describe is a common phenomenon that I've wasted many many hours trying to find the cause. It happens with not only aluminum, but pvc, plastic, steel, and cast iron. The crack is perpendicular to the female threads and generally is nearly invisible and usually is caused by the male fitting being screwed in too tight and it may not show itself for years. The natural tendency is to take it apart, clean it up, apply some sort of accapuckky or Teflon tape, or whatever, retighten it, then watch it begin to leak again. So what do we usually do? Tighten it up some more! and pipe threads being tapered as they are it only widens the crack and exacerbates the leak.
This is a good lesson to all of you out there who experience a small persistent leak in pipe thread type fittings. Get the part out on the bench under a good magnified light and eyeball it very closely while tightening the fitting. It's usually visible under those conditions. Better yet, some dye penetrant will show it up too.
Thanks again for the report Rexter.
Deke

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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Mon Dec 18, 2006 4:08 am    Post subject: 912 Oil Leak - cracked fitting Reply with quote

Deke ,
You are right the NPT thread is tapered and where the female thread is in a cast part they are prove to cracking from overtightening mostly. If a new thread can be welded on -GREAT !! If not just goop it up and hope for the best.

I am not an advocate of teflon tape for fuel and /or hydraulic lines as it will cause clogging as the tape "threads " off in strands sometimes. If you careful using it you might be ok but I can cause issues. I find that plumbers putty in sticks works well and read th label to ensure it good for gas an oils. Teflon tape Can break down when exposed to Gas and oils.
I have seen too often teflon tape pieces caught in gascolators.

I know many use it sucessfully without an issue but there are issues than can arise and caution is warranted.

Dave


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PostPosted: Tue Dec 19, 2006 6:04 am    Post subject: 912 Oil Leak - cracked fitting Reply with quote

I had to buy a new gascolator for this too. I could
only get 3 threads turned into mine with the pipe
fitting to hose coupling. Thought that wasn't enough
for security and to prevenbt leaks. I cut the threads
a bit deeper to get more turns in. Instead the
fitting hit the interior of the gascolator and split
it open.

I've been called a plumber, but....

I have been using teflon paste on the outer threads on
my plane's fittings instead of tape. Tried blue
colored auto store sealant first (ATV?) but had 7
leaks with it on the first try with fuel. So far this
has worked and no junk in the lines. But you must be
careful to only paste the last few threads.

A non-plumber's 2 cents worth.

Kurt S.

--- dave <dave(at)cfisher.com> wrote:

Quote:
Deke ,
You are right the NPT thread is tapered and where
the female thread is in a cast part they are prove
to cracking from overtightening mostly. If a new
thread can be welded on -GREAT !! If not just goop
it up and hope for the best.

I am not an advocate of teflon tape for fuel and /or
hydraulic lines as it will cause clogging as the
tape "threads " off in strands sometimes. If you
careful using it you might be ok but I can cause
issues. I find that plumbers putty in sticks works
well and read th label to ensure it good for gas an
oils. Teflon tape Can break down when exposed to
Gas and oils.
I have seen too often teflon tape pieces caught in
gascolators.

I know many use it sucessfully without an issue but
there are issues than can arise and caution is
warranted.

Dave

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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Tue Dec 19, 2006 7:38 am    Post subject: 912 Oil Leak - cracked fitting Reply with quote

Kurt, why have you NOT been using teflon tape ?
Dave
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PostPosted: Tue Dec 19, 2006 7:55 am    Post subject: 912 Oil Leak - cracked fitting Reply with quote

Loctite sells a thread sealer for fuels. Not the usual stuff. A quick
call to Permatex engineering will give you the part number. Get
the phone number off any tube of Loctite. This stuff IMO probably
works better than teflon tape or teflon paste. Having said that I
still use both for my plumbing projects. The imported (China) steel
pipe fittings are so roughly machined that the paste is the only
thing that works. Such it is when living in Mexico = low quality fittings.
I am not an advocate of gascolators especially if you have the behind
the seat Header tanks as it has a very large sump with a quick drain
to accomplish the same function as a gascolator, but has to be used
with a filter between the header and the engine.

We sure got a good input on the cracked housing where the sensor screwed in.
Regards, Paul
=====================

At 06:04 AM 12/19/2006, you wrote:
Quote:


I had to buy a new gascolator for this too. I could
only get 3 threads turned into mine with the pipe
fitting to hose coupling. Thought that wasn't enough
for security and to prevenbt leaks. I cut the threads
a bit deeper to get more turns in. Instead the
fitting hit the interior of the gascolator and split
it open.

I've been called a plumber, but....

I have been using teflon paste on the outer threads on
my plane's fittings instead of tape. Tried blue
colored auto store sealant first (ATV?) but had 7
leaks with it on the first try with fuel. So far this
has worked and no junk in the lines. But you must be
careful to only paste the last few threads.

A non-plumber's 2 cents worth.

Kurt S.

--- dave <dave(at)cfisher.com> wrote:

> Deke ,
> You are right the NPT thread is tapered and where
> the female thread is in a cast part they are prove
> to cracking from overtightening mostly. If a new
> thread can be welded on -GREAT !! If not just goop
> it up and hope for the best.
>
> I am not an advocate of teflon tape for fuel and /or
> hydraulic lines as it will cause clogging as the
> tape "threads " off in strands sometimes. If you
> careful using it you might be ok but I can cause
> issues. I find that plumbers putty in sticks works
> well and read th label to ensure it good for gas an
> oils. Teflon tape Can break down when exposed to
> Gas and oils.
> I have seen too often teflon tape pieces caught in
> gascolators.
>
> I know many use it sucessfully without an issue but
> there are issues than can arise and caution is
> warranted.
>
> Dave


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smokey_bear_40220(at)yaho
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PostPosted: Wed Dec 20, 2006 6:08 pm    Post subject: 912 Oil Leak - cracked fitting Reply with quote

Hi Dave,

I found that the threads can cut the tape into little
strings that flow downstream and clog up the works.
If you remove a fitting that has been taped, you can
often find that happened.

I have used it in a few places, but very carefully
covering only the outermost threads that connect.

The direction you wrap it in counts too. Wrap it so
that it tightens as you thread it in or it will bunch
up.

Kurt S. S-5

--- dave <dave(at)cfisher.com> wrote:

Quote:
Kurt, why have you NOT been using teflon tape ?

Dave

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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Wed Dec 20, 2006 6:20 pm    Post subject: 912 Oil Leak - cracked fitting Reply with quote

Kurt-- yes I feel the same as I posted the other day here .
Dave

<
Sent: Monday, December 18, 2006 7:07 AM
Subject: Re: 912 Oil Leak - cracked fitting
Deke ,
You are right the NPT thread is tapered and where the female thread is in a
cast part they are prove to cracking from overtightening mostly. If a new
thread can be welded on -GREAT !! If not just goop it up and hope for the
best.

I am not an advocate of teflon tape for fuel and /or hydraulic lines as it
will cause clogging as the tape "threads " off in strands sometimes. If you
careful using it you might be ok but I can cause issues. I find that
plumbers putty in sticks works well and read th label to ensure it good for
gas an oils. Teflon tape Can break down when exposed to Gas and oils.
I have seen too often teflon tape pieces caught in gascolators.

I know many use it sucessfully without an issue but there are issues than
can arise and caution is warranted.

Dave>
---


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PostPosted: Wed Dec 20, 2006 6:39 pm    Post subject: 912 Oil Leak - cracked fitting Reply with quote

read service letter #45 reiterates what Kurt is aying DO NOT USE TEFLON
TAPE.
http://www.sportplanellc.com/support/service_letters/sl45.htm

look under fuel line fab #4
John Perry


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Thu Dec 21, 2006 6:31 am    Post subject: 912 Oil Leak - cracked fitting Reply with quote

When I ran a photo production lab I had to deal with many different pumps.
Most of them had screw in pipe fittings. I started off using T-tape (never
on the first few threads) more often than not there was no problem. With
one pump the manufacturer stated in the install manual not under any
circumstances to use T-tape. Only to coat the a few of the threads with a
light coat of a special heat and chemical resistant RTV. Again making sure
that nothing touched the first few threads.

My bosses father was a retired pipe fitter. He insisted I use T-tape. I
called the pump manufacturer and they told me if T-tape was used, the pump
housing would crack within ten hours. I told the bosses father this and
cannot mention his reply without completely fracturing our PG rules. I went
ahead and used the sealant recommended with no problems for many hours.

Just before I left that lab the boss picked up another processor with the
same pumps in it. A fellow who was hired to replace me (Another story), was
told to install it. The bosses father was to assist him. Everything was
installed with T-tape. Even though I was told my assistance and opinions
were un-welcome I suggested they fill the machine with water and run it for
a day or so while checking for leaks, adjusting belt tensions, calibrating
temperatures etc..... I got told....Again... My last words as I left work
that night was they were to remember I had nothing to do with the
installation and it wasn't responsible!

The next morning I walked into the lab, in the basement of the building, to
find it ankle deep in very caustic chemicals. The only fittings that didn't
fail were on the wash tanks (no pumps) I calculate the use of T-tape cost
the company about $5000.00 in lost chemicals. It would have been a factor
of ten if any one had let the spill out of the bag.

The moral of the story... Yes Virginia there is a moral, it is to do what
the OEM says. I believe in this case that means the use of a special
sealant.

Noel

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