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Wheel Pant Spacer Bolts Breaking

 
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dav1111(at)cox.net
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PostPosted: Wed Jan 03, 2007 7:08 am    Post subject: Wheel Pant Spacer Bolts Breaking Reply with quote

As I previously posted, my right main gear leg bolt, AN6A where it goes into U1004B extension (page 46-5 figure 2) broke off and the landings have not been hard at all. Since then my left bolt also broke with resulting significant damage to the wheel pant. I had thought the problem with the bolts breaking was probably a vibration issue, and after the second bolt break I consulted with another RV builder, A&P, and Machinist and we both decided that the problem was that the Van's supplied U1004B extension spacer was not big around enough where it bolted onto the axle hub nut and the large wheel pant was experiencing some in flight vibration causing the U1004B to flex up and down ever so slightly against the axle hub nut resulting in a stress fatigue fracture of the AN6A bolt even with the attachment point of the U1004B to the axle hub nut.

We redesigned the U1004B extension spacer so that where it butted against the axle hub nut and the large washer fiberglassed into the wheel pant could not flex up and down.

Pictures of the Van's supplied U1004B extension spacer (top) and the newly designed spacer (bottom) can be viewed at:

http://img505.imageshack.us/my.php?image=wheelpantspacer3bz6.png

In addition I also posted a picture of the new extension spacer mounted on the wheel at:

http://img505.imageshack.us/my.php?image=wheelpantspacermountedrl3.png

Best regards,

Russ Daves
N710RV - First Flight 7/28/06 - 95+ hours
N65RV - RV-6A Sold
RV-8 under construction
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coop85(at)bellsouth.net
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PostPosted: Wed Jan 03, 2007 2:12 pm    Post subject: Wheel Pant Spacer Bolts Breaking Reply with quote

Russ,
Pretty impressive machine work. One question, what is the flat spot in the middle for?

Thanks,
Marcus
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From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Russell Daves
Sent: Wednesday, January 03, 2007 10:07 AM
To: rv10-list(at)matronics.com
Subject: Wheel Pant Spacer Bolts Breaking


As I previously posted, my right main gear leg bolt, AN6A where it goes into U1004B extension (page 46-5 figure 2) broke off and the landings have not been hard at all. Since then my left bolt also broke with resulting significant damage to the wheel pant. I had thought the problem with the bolts breaking was probably a vibration issue, and after the second bolt break I consulted with another RV builder, A&P, and Machinist and we both decided that the problem was that the Van's supplied U1004B extension spacer was not big around enough where it bolted onto the axle hub nut and the large wheel pant was experiencing some in flight vibration causing the U1004B to flex up and down ever so slightly against the axle hub nut resulting in a stress fatigue fracture of the AN6A bolt even with the attachment point of the U1004B to the axle hub nut.



We redesigned the U1004B extension spacer so that where it butted against the axle hub nut and the large washer fiberglassed into the wheel pant could not flex up and down.



Pictures of the Van's supplied U1004B extension spacer (top) and the newly designed spacer (bottom) can be viewed at:



http://img505.imageshack.us/my.php?image=wheelpantspacer3bz6.png



In addition I also posted a picture of the new extension spacer mounted on the wheel at:



http://img505.imageshack.us/my.php?image=wheelpantspacermountedrl3.png



Best regards,



Russ Daves

N710RV - First Flight 7/28/06 - 95+ hours

N65RV - RV-6A Sold

RV-8 under construction
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