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Polishing and Rivet Heads

 
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a.s.elliott(at)cox.net
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PostPosted: Tue Jan 16, 2007 9:43 am    Post subject: Polishing and Rivet Heads Reply with quote

Gang:

About to begin polishing the bottom of the fuselage with Nuvite F9, and I have a question about treating the rivet heads. It seems that many of my rivet heads have a very slight edge to them in the middle where the dome shape meets the mandrel hole. Can't hardly see them, but can feel them with a finger. I think these edges will tend wear out the compounding pads prematurely.

I was considering touching all of them lightly with ultrafine Scotchbrite on a 2" mandrel in the angle grinder to remove this edge. I was wondering what other people who are polishing have done, if anything, to prep their rivet heads for polishing.

Thanks,
Andy Elliott, Mesa, AZ
N601GE (reserved)
601XL/TD/QB, Corvair, building...
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ronlee



Joined: 25 Dec 2006
Posts: 141

PostPosted: Tue Jan 16, 2007 12:00 pm    Post subject: Re: Polishing and Rivet Heads Reply with quote

I had the same situation, a little sharp ring at the top of the rivet heads. I punched a hole in an old credit card (to protect the surrounding metal), placed it over the rivet and ran fine sandpaper over the rivet head. This fixes the problem quickly.

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tshank(at)core.com
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PostPosted: Tue Jan 16, 2007 5:47 pm    Post subject: Polishing and Rivet Heads Reply with quote

Andy,
I did the whole plane, rivets and all without any treatment of the rivet heads. The is more of a problem if you have a rivet that isn't seated well then a few strands of the wool will get under it. 601HD polished and still looking good about a year, although I should wash it.

Tim Shankland


Dr. Andrew Elliott wrote: [quote] BODY { BACKGROUND-POSITION: left top; MARGIN-TOP: 10px; FONT-SIZE: 11pt; MARGIN-LEFT: 10px; COLOR: #000000; BACKGROUND-REPEAT: no-repeat; FONT-FAMILY: Courier New } Gang:
 
About to begin polishing the bottom of the fuselage with Nuvite F9, and I have a question about treating the rivet heads.  It seems that many of my rivet heads have a very slight edge to them in the middle where the dome shape meets the mandrel hole.  Can't hardly see them, but can feel them with a finger.  I think these edges will tend wear out the compounding pads prematurely.
 
I was considering touching all of them lightly with ultrafine Scotchbrite on a 2" mandrel in the angle grinder to remove this edge.  I was wondering what other people who are polishing have done, if anything, to prep their rivet heads for polishing. 
 
Thanks,
Andy Elliott, Mesa, AZ
N601GE (reserved)
601XL/TD/QB, Corvair, building...
Quote:

[b]


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pmaxpmax(at)HOTMAIL.COM
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PostPosted: Tue Jan 16, 2007 6:50 pm    Post subject: Polishing and Rivet Heads Reply with quote

Two comments about Nuvite polishing:

1. I don't recommend using the courser grades of Nuvite. You would be better off starting with a wet sand of 1000 grit sand paper and then wet sanding with 1500 grit sand paper. After that go to Nuvite C and S.

2. Don't worry a thing about your rivet heads. The rivets and the area right beside them will polish to a shine much quicker than the unsupported areas of the skin between the rivets. I didn't even put Nuvite on the rivets and they are the shiniest part of the plane.

Pictures can be found at http://flycorvair.com/snf2006.html (middle of page) and video here: http://zenvair.com/ Also, middle of the page.

Phil Maxson
601XL/Corvair
Northwest New Jersey
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From: a.s.elliott(at)cox.net (a.s.elliott(at)cox.net)
Subject: Polishing and Rivet Heads
.ExternalClass {background-position:left top;font-size:11pt;margin-left:10px;color:#000000;background-repeat:no-repeat;font-family:Courier New;} Gang:

About to begin polishing the bottom of the fuselage with Nuvite F9 <<SNIP>>
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naumuk(at)alltel.net
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PostPosted: Wed Jan 17, 2007 3:24 pm    Post subject: Polishing and Rivet Heads Reply with quote

Phil-
1. I disagree as far as grade selection. It takes longer to wet sand, then compound with a lighter grit with my skins. (They're nearly 4 years old and were stored in a dehumidified basement). That would approximate the condition of a completed airframe stored in a the average garage (With the exception of the skins stored next to the block walls). Feel free to come over to my shop and prove me wrong.
2. I agree with you on the rivets. Wear and tear isn't what kills bonnets, accumulated gunk that won't come out even with TSP soaks is.
  do not archive?
Bill Naumuk
HDS Fuselage
Townville, Pa
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