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Rivet sizing and part numbers

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pilot4pay

Joined: 01 Jan 2007
Posts: 171
Location: Louisville, KY

Posted: Wed Jan 17, 2007 11:02 am Post subject: Rivet sizing and part numbers

Please pardon me for these newbie questions. Could anyone clarify for me the dimension referenced for size? For example, when zenith says 5/32" rivet is the dimension reffering to the diameter of the rivet that passes through the material to be fastened? 

Is a different size head required for each rivet size to accomodate the difference in stem diameter?

Has anyone had their own riveter head domed, or did you have to buy them?

Does anyone know the textron part number of the rivets? I look at the textron fasteners website looking for a data sheet, but the numbers they use are not simple "A4" or "A5" and their names aren't just Avex, there's Avdel breakstem systems avibulb blah blah blah. I'm just trying to get the data sheets on what will be used in the kit.

Thanks for your trouble.

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_________________
Craig Smith
CH640 builder
SN: 0078

"Just think how stupid the average person is,
and then realize that half of them are even stupider!"
--George Carlin

Carlos Sa

Joined: 13 Jan 2006
Posts: 96

Posted: Wed Jan 17, 2007 1:13 pm Post subject: Re: Rivet sizing and part numbers

From the archives:

__________________

Match: 	#15

Message: 	#5925

Date: 	Feb 22, 1999

From: 	Carlos Sa <wings>

Subject: 	AVDEL + rivets



    Hello Today I called Zenair (in Ontario) and obtained the part number for the rivets: A4 (1/4") 01604-00412 A5 (5/32") 01604-00514

__________________



However, I intend to acquire new batches exclusively from ZAC. It's a long story, but the short version is, you can't go wrong with ZAC rivets.

For the long version, search on "rivets & china".



Cheers



Carlos

CH601-HD, plans

Montreal, Canada



do not archive, it's already there.

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_________________
CH601-HD, plans
Montreal, Canada

bryanmmartin

Joined: 10 Jan 2006
Posts: 1018

Posted: Wed Jan 17, 2007 2:24 pm Post subject: Rivet sizing and part numbers

The stated size is the diameter of the rivet before it is set. The hole 

drilled in the metal will be slightly larger (#30 for A4 and #20 for A5) 

to allow easier installation. The rivet will expand to fill the hole 

when it is set.



You will need a different riveter head for each size rivet for the 

reason you stated and because the dome cut in the head will have to 

match the size of the rivet head.



Machining the dome into the riveter head is not difficult. I just 

chucked the head in my drill and spun it while grinding the dome with a 

grinding stone in a dremel tool. Grind a bit, pull a test rivet and 

grind some more as necessary to get a good result.



 	  Quote: 	
		   

 

 Please pardon me for these newbie questions. Could anyone clarify for me the dimension referenced for size? For example, when zenith says 5/32" rivet is the dimension reffering to the diameter of the rivet that passes through the material to be fastened? 

 Is a different size head required for each rivet size to accomodate the difference in stem diameter?

 Has anyone had their own riveter head domed, or did you have to buy them?

 Does anyone know the textron part number of the rivets? I look at the textron fasteners website looking for a data sheet, but the numbers they use are not simple "A4" or "A5" and their names aren't just Avex, there's Avdel breakstem systems avibulb blah blah blah. I'm just trying to get the data sheets on what will be used in the kit.

 Thanks for your trouble.

- The Matronics Zenith-List Email Forum -

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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_________________
--
Bryan Martin
N61BM, CH 601 XL, Stratus Subaru.
do not archive.

planecrazydld(at)yahoo.co
Guest

Posted: Wed Jan 17, 2007 2:48 pm Post subject: Rivet sizing and part numbers

Hi Craig;

   

  Anyone asking questons is an asset! I have had very good results calling ZAC - they always answer very directly.

   

  The aircraft rivet callout always refers to the diameter first and then length - however, I have never used these rivets so do not know if it applies to them as well. The diameter is in 32nds and the length is the grip length in 16ths - usually!

   

  I have attached the PDF for the 1604 fastener (that is what they said it was).

   

   

    

pilot4pay <pilot4profit(at)sbcglobal.net> wrote:

  [quote]--> Zenith-List message posted by: "pilot4pay" 



Please pardon me for these newbie questions. Could anyone clarify for me the dimension referenced for  [url=http://us.rd.yahoo.com/evt=49935/*http://games.yahoo.com]Bored stiff?[/url] Loosen up...

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avex_1604.pdf

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pilot4pay

Joined: 01 Jan 2007
Posts: 171
Location: Louisville, KY

Posted: Thu Jan 18, 2007 7:21 am Post subject: Re: Rivet sizing and part numbers

Thanks for all of those who took the time and effort to dig up information for me. I have all the information now. I will need 2 heads for my puller, I can modify them my self, and I have the data sheet for the specific rivet type used. I had suspected it was the 1604, but wanted to be sure, not guess.

Looking forward to this project, just waiting for Can-Zac to schedule the next rudder workshop to get started.

Any other 640 builders out there?

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_________________
Craig Smith
CH640 builder
SN: 0078

"Just think how stupid the average person is,
and then realize that half of them are even stupider!"
--George Carlin

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