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Fuel Flow, continued.Fuel Flow, continued.

 
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MichaelGibbs(at)cox.net
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PostPosted: Wed Jan 24, 2007 8:36 am    Post subject: Fuel Flow, continued.Fuel Flow, continued. Reply with quote

Bradley sez:

Quote:
I set my system up as two totally seperate, redundant systems. I
have no interconnect between tanks. I installed a left-off-right
valve...My header is my lifeline.

I'm confused by your description, Bradley. How is this different
than the factory set up? Each wing tank normally feeds the header,
many builders include an inline valve between each wing tank and the
header, and the header is vented to the right wing tank.

Can you describe your installation in more detail?

Mike G.
N728KF


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Beemer



Joined: 26 Aug 2006
Posts: 87
Location: Middle Georgia

PostPosted: Wed Jan 24, 2007 2:55 pm    Post subject: Fuel Flow, continued.Fuel Flow, continued. Reply with quote

It's not that much different from many of yours, but much different than the
Model 2 instructions show.

First of all, I have 6gal in the left, 12 gal in the right, and the small
aluminum header right behind the firewall.

I have no tank interconnect that vents both tanks together. The only vents
are the individual caps. I did this mainly to stop siphoning between the
tanks while parked.

I also have each tank flow to a left-off-right valve near the header tank.
The M2 manual shows the shut-offs behind the pilot (SB'd out), and both
tanks went to the sides of the header tank. Mine has a single line from the
L-O-R valve to the flow sender then to the header. From there, to a firewall
shut-off valve, to the FI pump, then to the motor. From the FI/TBI, excess
fuel returns to the other side of the header.

My header is a closed system, in that it is not vented at all under normal
conditions. I did not run the vent up to the wing tank. I have a purge valve
to the top to burp it, even in flight. I installed an ACS fuel level switch
with an LED in the panel. If that light comes on, my header level is
falling, and I open the purge valve to burp it. Both vertical distance and
cap vent tube force the bubble out and re-fill the tank.

While sitting tail down with half tanks, I get 4-5gph flow to the header. In
flight attitude, it's over 10gph. Since I only use 2 gph on my motor, it
meets the FAA 150% flow rule by a large margin.

Bradley

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Beemer
KF2 (and now an M3!)
Suzuki G10 three-banger
Middle Georgia
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dgolden(at)golden-consult
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PostPosted: Wed Jan 24, 2007 3:26 pm    Post subject: Fuel Flow, continued.Fuel Flow, continued. Reply with quote

Bradley M Webb wrote:
Quote:


It's not that much different from many of yours, but much different than the
Model 2 instructions show.

First of all, I have 6gal in the left, 12 gal in the right, and the small
aluminum header right behind the firewall.

I have no tank interconnect that vents both tanks together. The only vents
are the individual caps. I did this mainly to stop siphoning between the
tanks while parked.

I also have each tank flow to a left-off-right valve near the header tank.
The M2 manual shows the shut-offs behind the pilot (SB'd out), and both
tanks went to the sides of the header tank. Mine has a single line from the
L-O-R valve to the flow sender then to the header. From there, to a firewall
shut-off valve, to the FI pump, then to the motor. From the FI/TBI, excess
fuel returns to the other side of the header.

My header is a closed system, in that it is not vented at all under normal
conditions. I did not run the vent up to the wing tank. I have a purge valve
to the top to burp it, even in flight. I installed an ACS fuel level switch
with an LED in the panel. If that light comes on, my header level is
falling, and I open the purge valve to burp it. Both vertical distance and
cap vent tube force the bubble out and re-fill the tank.

While sitting tail down with half tanks, I get 4-5gph flow to the header. In
flight attitude, it's over 10gph. Since I only use 2 gph on my motor, it
meets the FAA 150% flow rule by a large margin.

What engine are you using to get a 2gph fuel burn?

Quote:
Bradley

<snip>
--
Dennis Golden
Golden Consulting Services, Inc.


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Beemer



Joined: 26 Aug 2006
Posts: 87
Location: Middle Georgia

PostPosted: Thu Jan 25, 2007 3:33 am    Post subject: Fuel Flow, continued.Fuel Flow, continued. Reply with quote

The Geo 1.0L three cylinder. 3.5gph on takeoff and full bore climb,
1.8-2.2gph in cruise at 4500 rpm.

Bradley

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Beemer
KF2 (and now an M3!)
Suzuki G10 three-banger
Middle Georgia
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torgemor(at)online.no
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PostPosted: Sat Jan 27, 2007 11:21 am    Post subject: Fuel Flow, continued.Fuel Flow, continued. Reply with quote

Hi Bradly,
Just wanted to say this is a real good idea to implement into the old
system, here you're forced to use one side by the time I.E. it is not
possible to use both wing tank feeding the header, also there's only one
valve to manage both fuel tanks - really good.

Can you see the potential danger of using both wing valves in open
position in the old system??

You'll know, the good habit from the GA is to manage the fuel enroute,
swap tank every 30 minute -this is an important part of good airmanship.

Well folks, this old system is something I'll like to look into a little
later.
Torgeir.

On Wed, 24 Jan 2007 23:54:55 +0100, Bradley M Webb <bmwebb(at)cox.net> wrote:

[quote]

It's not that much different from many of yours, but much different than
the
Model 2 instructions show.

First of all, I have 6gal in the left, 12 gal in the right, and the small
aluminum header right behind the firewall.

I have no tank interconnect that vents both tanks together. The only
vents
are the individual caps. I did this mainly to stop siphoning between the
tanks while parked.

I also have each tank flow to a left-off-right valve near the header
tank.
The M2 manual shows the shut-offs behind the pilot (SB'd out), and both
tanks went to the sides of the header tank. Mine has a single line from
the
L-O-R valve to the flow sender then to the header. From there, to a
firewall
shut-off valve, to the FI pump, then to the motor. From the FI/TBI,
excess
fuel returns to the other side of the header.

My header is a closed system, in that it is not vented at all under
normal
conditions. I did not run the vent up to the wing tank. I have a purge
valve
to the top to burp it, even in flight. I installed an ACS fuel level
switch
with an LED in the panel. If that light comes on, my header level is
falling, and I open the purge valve to burp it. Both vertical distance
and
cap vent tube force the bubble out and re-fill the tank.

While sitting tail down with half tanks, I get 4-5gph flow to the
header. In
flight attitude, it's over 10gph. Since I only use 2 gph on my motor, it
meets the FAA 150% flow rule by a large margin.

Bradley

--


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Beemer



Joined: 26 Aug 2006
Posts: 87
Location: Middle Georgia

PostPosted: Mon Jan 29, 2007 4:27 am    Post subject: Fuel Flow, continued.Fuel Flow, continued. Reply with quote

The different size tanks are the primary reason I wanted to select each tank
individually. I'm curious though if I used both together, what would happen
when one goes empty? Would it suck a bubble though? Or just sit there, while
the other tank with fuel in it fed the header? I didn't know, so I put the
L-O-R valve in.

If my tanks were the same size, I prolly would not have used the selector
valve (KISS principle).

I left the header up front (as opposed to the very popular behind the seat
header) because I could not figure out how to switch tanks with valves in
front of me (and not create a trapped air situation). I did not want the
valves behind me (remember John Denver).

As it is, the only issue is water trapped in the lines below the seat.
That's why my header tank is my gascolator. The feed to the pump/motor uses
a standpipe of 1.5 inches off the bottom, so that if water does get in, it
settles to the bottom, where I'm not drawing fuel. Bad side is slightly
lower useable capacity. I added a drain at the back to the outside, so I can
check for water/debris on preflight.

I am debating replacing my right 13.5 gal with a 6 gallon tank. My butt
doesn't need 10hrs of range (20gal - 2gph), and I could get rid of the
selector valve altogether. I'm kind of waiting for the plastic tanks to
emerge to solve the ethanol issue. I'm tossing around a single fuse tank in
back as well, but my rule is no fuel in the cabin.

Bradley

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Beemer
KF2 (and now an M3!)
Suzuki G10 three-banger
Middle Georgia
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