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XL Flaps: Maximum down deflection.

 
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gfmjr_20(at)HOTMAIL.COM
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PostPosted: Wed Feb 07, 2007 3:02 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

Paul--
I fought the same issue when I built my flaps. I could not get the 30
degrees. I ended up with 26 degrees. Based on previous comments on trim
issues, I enlarged my elevator trim tab to full span. I can trim out flaps
up to about 18-20 degrees. With full flap deflection I need to hold back
stick

George May
zodiac 912s 44 hours
Quote:
From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
Reply-To: zenith-list(at)matronics.com
To: <zenith-list(at)matronics.com>
Subject: XL Flaps: Maximum down deflection.
Date: Wed, 07 Feb 2007 12:18:08 -0800


<p.mulwitz(at)worldnet.att.net>

I have been fighting with the flap actuator motor on my XL and come up with
a strange set of design conflicts. The deflection called for on sheet
6-S-3 calls for 30 degrees maximum deflection, but the design shown on
6-B-19 can only produce about 20 degrees of deflection.

I spoke to Caleb at ZAC today and he promised to look into this issue and
get back to me. I also wanted to ask list members if anyone has run into
this problem already. What flap deflection have builders who finished
their XLs get? A related question (according to Caleb) is whether the
elevator trim can neutralize the pitch changes with full flaps.

I would appreciate any information related to XL flap deflection.

Thanks,

Paul
XL fuselage
-


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p.mulwitz(at)worldnet.att
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PostPosted: Wed Feb 07, 2007 4:17 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

Thanks everyone. It sounds like Caleb was giving
me straight skinny about the trim issue. I think
I do have the latest trim tab design - inset into
the elevator and taking much of one side. I
still think the decision to reduce the flap
deflection might have been related to the design
problem as much as the trim issue, but I guess that doesn't really matter.

Can anyone tell me if the full flaps (30 degrees)
is really helpful in dumping altitude? Will 20
degrees be a big improvement over no flaps at all?

I guess my choices at this point are whether to
settle for the current limit of 20 degrees or
demand or design a larger deflection.

Paul
XL fuselage
At 02:58 PM 2/7/2007, you wrote:
Quote:


Paul--
I fought the same issue when I built my
flaps. I could not get the 30 degrees. I ended
up with 26 degrees. Based on previous comments
on trim issues, I enlarged my elevator trim tab
to full span. I can trim out flaps up to about
18-20 degrees. With full flap deflection I need to hold back stick

George May
zodiac 912s 44 hours
>From: Paul Mulwitz <p.mulwitz(at)worldnet.att.net>
>Reply-To: zenith-list(at)matronics.com
>To: <zenith-list(at)matronics.com>
>Subject: XL Flaps: Maximum down deflection.
>Date: Wed, 07 Feb 2007 12:18:08 -0800
>
>
>
>I have been fighting with the flap actuator
>motor on my XL and come up with a strange set
>of design conflicts. The deflection called for
>on sheet 6-S-3 calls for 30 degrees maximum
>deflection, but the design shown on 6-B-19 can
>only produce about 20 degrees of deflection.
>
>I spoke to Caleb at ZAC today and he promised
>to look into this issue and get back to me. I
>also wanted to ask list members if anyone has
>run into this problem already. What flap
>deflection have builders who finished their
>XLs get? A related question (according to
>Caleb) is whether the elevator trim can
>neutralize the pitch changes with full flaps.
>
>I would appreciate any information related to XL flap deflection.
>
>Thanks,
>
>Paul
>XL fuselage
>-
>
>

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Paul Mulwitz
32013 NE Dial Road
Camas, WA 98607
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craig(at)craigandjean.com
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PostPosted: Wed Feb 07, 2007 4:47 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

I recall a number of messages a while ago where a number of folks reported
they rarely used their flaps at all.

-- Craig


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gfmjr_20(at)HOTMAIL.COM
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PostPosted: Wed Feb 07, 2007 5:01 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

Full flaps ---27degrees --70mph and you'll come down at about 60 degrees
glide path

George May
601XL 912s --44 hours

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amyvega2005(at)earthlink.
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PostPosted: Wed Feb 07, 2007 6:40 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

live with 20 degrees and learn to slip to kill altitude

Juan

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PostPosted: Wed Feb 07, 2007 6:41 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

where I have an issue is on eleveator deflection, as I am only getting 26 degrees up elevator, any thoughts or similar issues out there?

JUan

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Tim Juhl



Joined: 21 Mar 2006
Posts: 488
Location: "Thumb" of Michigan

PostPosted: Fri Feb 09, 2007 8:16 am    Post subject: Re: XL Flaps: Maximum down deflection. Reply with quote

If you want to lose a bunch of altitude in a hurry without overspeeding the aircraft try a slip. I fly a Aeronca L16A which has no flaps and don't really miss them. When I put it into a slip it comes down like a rock (without gaining airspeed) - as soon as I release the slip I'm back flying at my desired attitude and airspeed. The flat side of the XL should make it slip pretty good.

My understanding is that the flaps were added to the XL to get the stall speeds within the light sport category.

That said, when my plane is done I'm sure I'll use flaps on approach. I will also experiment (at altitude) with slips with flaps extended as well as the ability of the aircraft to hold altitude and climb with full flaps.

Tim


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p.mulwitz(at)worldnet.att
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PostPosted: Fri Feb 09, 2007 11:05 am    Post subject: XL Flaps: Maximum down deflection. Reply with quote

Hi Tim,

I understand the choice between using deep slips and flaps for
creating a steep approach to landing. I am not sure either one has
much advantage over the other one. Of course if you have a plane
with no flaps you have no choice. I guess the slip choice can be a
little unnerving on inexperienced passengers, but I am not sure if
this is an advantage or disadvantage.

The situation is a little different with takeoff. A little flaps -
perhaps 10 degrees - can greatly shorten your ground roll and might
even allow you to climb at a higher angle. This option doesn't exist
on a plane with no flaps.

The situation I ran into while building my XL showed me several
things about the kit and plans.

1. The design has recently been changed to limit the flap deflection
to 20 degrees instead of the 30 degrees the XL has had since its
first prototype. This was done without any mention to the buyer
community - just a change that kit and plan buyers learn about as
they reach that stage of building.

Perhaps the only reason for this change was to allow the elevator
trim to neutralize the pitch with full flaps - something that
apparently was not possible with 30 degrees of flaps. According to
my current flight instructor and fellow local EAA club member, this
is a very important quality for a plane to have and is indeed
required for part 23 certification. His explanation talked about
having a bee chase you around the cockpit on approach so you let go
of the stick to defend yourself.

This change certainly had nothing to do with LSA stall speeds since
they are specified without the use of flaps.

2. The flap control design is very sensitive to the vertical
position of the long control tube that connects the two flaps. If
this tube is mounted too low (as on my first attempt) then there is a
collision between the large channel the tube is mounted on and the
steel tube extension on the linear motor actuator. This seems like a
really bad problem to me. The location of the control tube is not
specified on the prints. Instead, it is determined by a long string
of events that lead to the exact location of the wing trailing
edge. I plan to suggest this specification be changed to help
following builders avoid the problem I had.

3. Reports from current XL owners indicate 20 degrees of flap
deflection is sufficient for their flying needs and 30 is just plain
overkill. I suppose that means it is reasonable to accept the new
design from ZAC even though it could have been changed in a more public way.

4. As always, support from ZAC has been excellent. In this case,
Caleb spent time on this problem including several communications and
parts of several days of effort.

Paul
XL fuselage
At 08:16 AM 2/9/2007, you wrote:
Quote:


If you want to lose a bunch of altitude in a hurry without
overspeeding the aircraft try a slip. I fly a Aeronca L16A which
has no flaps and don't really miss them. When I put it into a slip
it comes down like a rock (without gaining airspeed) - as soon as I
release the slip I'm back flying at my desired attitude and
airspeed. The flat side of the XL should make it slip pretty good.

My understanding is that the flaps were added to the XL to get the
stall speeds within the light sport category.

That said, when my plane is done I'm sure I'll use flaps on
approach. I will also experiment (at altitude) with slips with
flaps extended as well as the ability of the aircraft to hold
altitude and climb with full flaps.

Tim

---


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bryanmmartin



Joined: 10 Jan 2006
Posts: 1018

PostPosted: Fri Feb 09, 2007 2:01 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

I'd have to agree, you can put in full rudder and plenty of opposite
aileron and drop the plane in like a brick. Full flaps will bring the
nose down for better visibility over the nose during final approach but,
for most runways, they aren't really necessary. The plane can easily be
landed fully loaded with no flaps in less than 1200 feet or so.

Quote:


If you want to lose a bunch of altitude in a hurry without overspeeding the aircraft try a slip. I fly a Aeronca L16A which has no flaps and don't really miss them. When I put it into a slip it comes down like a rock (without gaining airspeed) - as soon as I release the slip I'm back flying at my desired attitude and airspeed. The flat side of the XL should make it slip pretty good.

My understanding is that the flaps were added to the XL to get the stall speeds within the light sport category.

That said, when my plane is done I'm sure I'll use flaps on approach. I will also experiment (at altitude) with slips with flaps extended as well as the ability of the aircraft to hold altitude and climb with full flaps.

Tim



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Zenith 601XL N61BM
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Tim Juhl



Joined: 21 Mar 2006
Posts: 488
Location: "Thumb" of Michigan

PostPosted: Fri Feb 09, 2007 4:52 pm    Post subject: Re: XL Flaps: Maximum down deflection. Reply with quote

In aircraft with flaps, I routinely use them on landing. When I had my C182 I also preferred using 20° on takeoff when light, even on paved runways - "up, up and away!"

You are right about slips with passengers aboard.... I always make that part of the briefing. I've made approaches to the local city airport where citizens have come racing to the field convinced that the "funny flying" airplane had crashed after viewing my slip on approach.

I like slips because you can lose a lot of altitude without building up a lot of extra speed or having to make dramatic power reductions. Some guys who find themselves too high chop the power, drop the flaps and push the nose over....an altogether unsatisfactory situation in my view.... I like to keep my engine warm and happy and avoid long power off descents (shock cooling.)

Paul, I found your comments most interesting. I'm going to file them away for when I get to that part of the build. I got my kit last May so I assume I'm one of those who has the 20°flap travel although the plans still call for 30°.

Tim


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marinegunner(at)gmail.com
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PostPosted: Fri Feb 09, 2007 6:18 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

Why not try a speed brake somewhere under the center fuselage?
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PostPosted: Tue Feb 13, 2007 2:30 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

Would there be adequate trim capability if the tab were full span on both elevators? I also plan to use something other than the elevator mounted trim motor design because I do not like the unbalanced controls in the first place.

Paul Mulwitz <p.mulwitz(at)worldnet.att.net> wrote: [quote]--> Zenith-List message posted by: Paul Mulwitz

Hi Tim,

I understand the choice between using deep slips and flaps for
creating a steep approach to landing. I am not sure either one has
much advantage over the other one. Of course if you have a plane
with no flaps you have no choice. I guess the slip choice can be a
little unnerving on inexperienced passengers, but I am not sure if
this is an advantage or disadvantage.

The situation is a little different with takeoff. A little flaps -
perhaps 10 degrees - can greatly shorten your ground roll and might
even allow you to climb at a higher angle. This option doesn't exist
on a plane with no flaps.

The situation I ran into while building my XL showed me several
things about the kit and plans.

1. The design has recently been changed to limit the flap deflection
to 20 degrees instead of the 30 degrees the XL has had since its
first prototype. This was done without any mention to the buyer
community - just a change that kit and plan buyers learn about as
they reach that stage of building.

Perhaps the only reason for this change was to allow the elevator
trim to neutralize the pitch with full flaps - something that
apparently was not possible with 30 degrees of flaps. According to
my current flight instructor and fellow local EAA club member, this
is a very important quality for a plane to have and is indeed
required for part 23 certification. His explanation talked about
having a bee chase you around the cockpit on approach so you let go
of the stick to defend yourself.

This change certainly had nothing to do with LSA stall speeds since
they are specified without the use of flaps.

2. The flap control design is very sensitive to the vertical
position of the long control tube that connects the two flaps. If
this tube is mounted too low (as on my first attempt) then there is a
collision between the large channel the tube is mounted on and the
steel tube extension on the linear motor actuator. This seems like a
really bad problem to me. The location of the control tube is not
specified on the prints. Instead, it is determined by a long string
of events that lead to the exact location of the wing trailing
edge. I plan to suggest this specification be changed to help
following builders avoid the problem I had.

3. Reports from current XL owners indicate 20 degrees of flap
deflection is sufficient for their flying needs and 30 is just plain
overkill. I suppose that means it is reasonable to accept the new
design from ZAC even though it could have been changed in a more public way.

4. As always, support from ZAC has been excellent. In this case,
Caleb spent time on this problem including several communications and
parts of several days of effort.

Paul
XL fuselage
At 08:16 AM 2/9/2007, you wrote:
[quote]--> Zenith-List message posted by: "Tim Juhl"

If you want to lose a bunch of altitude in a hurry without
overspeeding the aircraft try a slip. I fly a Aeronca L16A which
has no flaps and don't really miss them. When I put it into a slip
it comes down like a rock (without gaining airspeed) - as soon as I
release the slip I'm back flying at my desired attitude and
airspeed. The flat side of the XL should Now that's room service! Choose from over 150,000 hotels
in 45,000 destinations on Yahoo! Travel to find your fit.
Quote:
[b]


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bryanmmartin



Joined: 10 Jan 2006
Posts: 1018

PostPosted: Tue Feb 13, 2007 2:47 pm    Post subject: XL Flaps: Maximum down deflection. Reply with quote

There is a mod available for linking the flap mechanism to the elevator
controls using a spring. This automatically adds extra nose up trim as
the flaps deploy. It involves adding an extra lever to the center of the
flap torque tube and linking it through a cable and spring to the stick.
It would also preclude the situation where you might have too much trim.
I'd hate to have the electric trim runaway and end up with so much up
trim that it becomes very difficult to hold the nose down out of the
stall region.

David Downey wrote:
Quote:
Would there be adequate trim capability if the tab were full span on
both elevators? I also plan to use something other than the elevator
mounted trim motor design because I do not like the unbalanced controls
in the first place.


--
Bryan Martin
Zenith 601XL N61BM
Ram Subaru, Stratus redrive
Do Not Archive


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