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Another Build Table

 
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BobTezyk



Joined: 10 Jan 2006
Posts: 38
Location: Midlothian, TX

PostPosted: Tue Apr 03, 2007 8:48 pm    Post subject: Another Build Table Reply with quote

Good day all,

Here are pictures of my finished table less wood top and paint. It is made out of 1.5 in steel tube and turned out level, flat and true. I finally settled on a leg socket arrangement made up of 1.5 in square tube 4 in long with two 6 in long 1.5 in angle iron welded to it.

The sockets are slightly tapered to account slight misalignments of the top and bottom socket. To accomplish this, I built a shim out of a piece of scrap square tube and welded one spot on each side. This was placed in the top of the socket during welding and knocked out upon completion. The taper allows for the slight misallignment of the top and bottom sockets and for the tubes to slide in and out easily. I can change the height of the table by simply cutting new verticals. The minimum height for the table is 16 in for fuselage work.

One of my neighbors pointed out that I could remove the top and build arms for the base that fit the sockets to create a rotisserie for painting. Another neighbor suggested that I get 6 more nuts to lock the jack screws in place so they do not creep.

Yes, it is overkill but it sure was fun to build. It is an alternative for those who do not find working with wood fun. The project was something of a Tom Sawyer adventure. Two of my neighbors learned how to wire weld on it. That is why many of the welds are sloppy.


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bldtable11.JPG
 Description:
Closeup of the castor and Jackstand
 Filesize:  1.29 MB
 Viewed:  312 Time(s)

bldtable11.JPG



bldtable09.JPG
 Description:
A closeup of the sockets, verticals, Jackstands and wheels. The jacks are for leveling and getting the wheels off the ground.
 Filesize:  711.79 KB
 Viewed:  306 Time(s)

bldtable09.JPG



bldtable06.JPG
 Description:
The assembled build table. The jackstands are 1 in all-thread.
 Filesize:  1.47 MB
 Viewed:  382 Time(s)

bldtable06.JPG



bldtable05.JPG
 Description:
This is the top, upside down, showing the upper sockets.
 Filesize:  1.32 MB
 Viewed:  333 Time(s)

bldtable05.JPG



bldtable04.JPG
 Description:
This is the base with the verticals for a 36 in height
 Filesize:  1.45 MB
 Viewed:  327 Time(s)

bldtable04.JPG


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TxDave



Joined: 22 Jul 2006
Posts: 168
Location: Temple, TX

PostPosted: Tue Apr 03, 2007 9:43 pm    Post subject: Re: Another Build Table Reply with quote

Wow! That is one substantial table, Bob. You could probably build a tank on it. If you haven't decided on a top yet consider 3/4" MDF. It makes for a very flat, smooth surface and is great when you need to drill and cleco parts directly to the table.

Just my humble opinion.

Dave Clay
Temple, TX


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BobTezyk



Joined: 10 Jan 2006
Posts: 38
Location: Midlothian, TX

PostPosted: Tue Apr 03, 2007 10:10 pm    Post subject: Re: Another Build Table Reply with quote

Thanks Dave,

I have 2 sheets of 3/4" B-C plywood to go on top already but that is a good thought. I will do that when it comes time to re-surface.


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crvsecretary



Joined: 18 Mar 2007
Posts: 38
Location: Naugatuck, CT

PostPosted: Wed Apr 04, 2007 7:02 am    Post subject: Another Build Table Reply with quote

Hello Bob:

That is quite a work table !!! I don't think I've ever seen anything quite so hefty and stout.....

....oh wait !! I think I see the prototype of your table in the bottom of pic here...

(scroll down.....)















Just Kidding !!!!

That's a great looking table frame !!!! Good work !!!

Tracy Smith
Naugatuck, CT
Definitely Do Not Archive !!!!


In a message dated 4/3/2007 11:50:33 PM Eastern Standard Time, bob(at)eaglesnestestates.org writes:
Quote:
--> Zenith-List message posted by: "BobTezyk" <bob(at)eaglesnestestates.org>

Good day all,

Here are pictures of my finished table less wood top and paint. It is made out of 1.5 in steel tube and turned out level, flat and true. I finally settled on a leg socket arrangement made up of 1.5 in square tube 4 in long with two 6 in long 1.5 in angle iron welded to it.





See what's free at AOL.com.
[quote][b]


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_________________
Zenith 601XL N458XL (reserved)
Naugatuck, CT
Tail Complete; working on wings
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BobTezyk



Joined: 10 Jan 2006
Posts: 38
Location: Midlothian, TX

PostPosted: Wed Apr 04, 2007 7:40 am    Post subject: Re: Another Build Table Reply with quote

Tracy,

Your right! I modified the blueprints from a Liberty Ship!

I knew I was going to take a ribbing for the overkill factor but that's OK. I'm tough. I can take it. I'll just sit in the corner chewing nails and spitting out battleships.

Do not archive


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burbby



Joined: 22 Oct 2006
Posts: 34
Location: Millsap, TX

PostPosted: Wed Apr 04, 2007 2:40 pm    Post subject: Another Build Table Reply with quote

That should be strong enough. That is the way I like to do things also. Good job!!

BobTezyk <bob(at)eaglesnestestates.org> wrote: [quote]--> Zenith-List message posted by: "BobTezyk"

Good day all,

Here are pictures of my finished table less wood top and paint. It is made out of 1.5 in steel tube and turned out level, flat and true. I finally settled on a leg socket arrangement made up of 1.5 in square tube 4 in long with two 6 in long 1.5 in angle iron welded to it.

The sockets are slightly tapered to account slight misalignments of the top and bottom socket. To accomplish this, I built a shim out of a piece of scrap square tube and welded one spot on each side. This was placed in the top of the socket during welding and knocked out upon completion. The taper allows for the slight misallignment of the top and bottom sockets and for the tubes to slide in and out easily. I can change the height of the table by simply cutting new verticals. The minimum height for the table is 16 in for fuselage work.

One of my neighbors pointed out that I could remove the top and build arms for the base that fit the sockets to create a rotisserie for painting. Another neighbor suggested that I get 6 more nuts to lock the jack screws in place so they do not creep.

Yes, it is overkill but it sure was fun to build. It is an alternative for those who do not find working with wood fun. The project was something of a Tom Sawyer adventure. Two of my neighbors learned how to wire weld on it. That is why many of the welds are sloppy.

--------
Regards,

Bob Tezyk
N78QT - 601XL QB/ Jab3300
Started on elevator


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