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Tailwheel spring broke!

 
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Nick(at)Scholtes1.com
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PostPosted: Thu Apr 05, 2007 6:49 pm    Post subject: Tailwheel spring broke! Reply with quote

Guys,

I was pushing my KitFox into the hangar this evening, with the wings
folded, which puts more weight on the back end, and there is a bump
going into the hangar. When the tailwheel hit the bump, the spring
broke! BANG!!! It fell quick and loud, and with all that weight on the
back end, caused significant damage to the bottom of the rudder.

Question 1: Is it common for a tailwheel spring to break? I've never
heard of it happening before......

Question 2: Anybody got or know where I can get a replacement spring?
I bought the airplane so I don't have a clue as to where to get a part
like that. It's a 1 1/4" spring, and a Maule solid tailwheel.

Thanks!

Nick Scholtes


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marin



Joined: 06 Mar 2007
Posts: 16
Location: Stanwood WA

PostPosted: Thu Apr 05, 2007 7:53 pm    Post subject: Tailwheel spring broke! Reply with quote

I had a spring break on my Merlin GT just after I bought it and
purchased it through Aircraft Spruce. The one that broke was over ten
years old. Do not know if that made a different or not. It broke on
landing and I to took out the rudder and had to do some straightening
and recovering.

Marin Streeter
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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Thu Apr 05, 2007 10:28 pm    Post subject: Tailwheel spring broke! Reply with quote

Nick, like Marin, I broke my model 3 tailwheel spring last summer when
landing. It ended in a slow 270 degrees ground loop. The single blade
spring had more than 900 landings when it happened. I have now two
blades, which I was told I should have had from the beginning. I got
one from Lowell and the other one was given to me earlier by another
member of this list but I forgot who. But I think you can get those
from Aircraft Spruce, isn't it? Not sure.
I also had to do some repairs to the rudder that suffered cosmetic
damages.

Cheers,
Michel

do not archive


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davef(at)cfisher.com
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PostPosted: Fri Apr 06, 2007 2:05 am    Post subject: Tailwheel spring broke! Reply with quote

Nick,

I bought the new 3 leaf spring from John McBean last year and it still
hanging on wall in shop. Mine broke on landing and I just made a new one
from 1 3/4 " leafs I had here. I just grind it narrower where the clamp is
at rear and drill a hole where the bolt is. I can take a picture if you
like. I have 200 hours on this tailspring since I made it. I usually buy
a complete trailer spring from a local supplier and cut it up for
tailsprings. I think i get about 6 or 8 tailsprings out of a set for 20$
but you gotta bend,grind and drill them. It not hard to work with like some
would think.

a Spring shop "might" be able to help you BUT 1 1/4 " is hard to come by.
One place that might have that width is a Mennonite buggy shop.

If and when if breaks I will likely trry the New one that I bought from
John.

All these movies have that tail spring I made on it http://www.cfisher.com
Dave
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Fox5flyer
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PostPosted: Fri Apr 06, 2007 3:45 am    Post subject: Tailwheel spring broke! Reply with quote

Lots of 'em have broken Nick. There was even a case of an aluminum one
breaking reported here. Check with John McBean at www.kifoxaircraft.com to
see what he's supplying these days. Obviously the originals had poor
temper. Make sure you get the two-leaf design. The three-leaf might be too
stiff for you.
Deke

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dosmythe(at)cox.net
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PostPosted: Fri Apr 06, 2007 4:14 am    Post subject: Tailwheel spring broke! Reply with quote

Nick,
I guess you've already seen that tailsprings do break. I once quickly
made a hanger dolly as seen in the attachment and it turned out to work
pretty well. It's about 2' square at the bottom for stability and 6" square
at the top. The tailspring fuselage bolt sits in a little padded pocket on
the top center and has a strap to secure it to the dolly. The castors are
full swivel type. I had 4 on hand that were only a couple inches in dia.
They don't work too well over larger bumps. Larger wheels would probably be
required especially trying to pull over grass or gravel.
If you make something of this nature, you would sit the tailwheel on the
dolly before you fold wings. If the dolly is high enough (as mine is),
folding the wings is much easier since they are level. You can pull the
pins and the wings just sit there.
I never did think it was a good idea to let the plane sit on the spring
with wings folded and moving it that way (as you know) is probably a worse
idea.

Sorry about your damage
Don Smythe
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Fri Apr 06, 2007 4:42 am    Post subject: Tailwheel spring broke! Reply with quote

Hi Nick-
I had the original 2-leaf spring break on my IV while taxiing on
rough grass. I was lucky enough to have a replacement main leaf at
home, which I replaced, then ordered the newer 3-leaf spring from
John McBean, and installed it. The newer spring is much better, in
that it has 2 main leafs...the chances of both of them breaking at
the same time is practically nil. I got lucky with my break, in that
very little fabric damage was done when it happened...just a minor
cut right where the fabric contacts the rudder structure, underneath.
Get the spring from John...you'll be happy you did. And while you're
at it, get a Homebuilder's Special tailwheel from Aircraft
Spruce...lighter and softer than the Maule.

Lynn
On Apr 5, 2007, at 10:47 PM, Nick Scholtes wrote:

Quote:


Guys,

I was pushing my KitFox into the hangar this evening, with the
wings folded, which puts more weight on the back end, and there is
a bump going into the hangar. When the tailwheel hit the bump, the
spring broke! BANG!!! It fell quick and loud, and with all that
weight on the back end, caused significant damage to the bottom of
the rudder.

Question 1: Is it common for a tailwheel spring to break? I've
never heard of it happening before......

Question 2: Anybody got or know where I can get a replacement
spring? I bought the airplane so I don't have a clue as to where
to get a part like that. It's a 1 1/4" spring, and a Maule solid
tailwheel.

Thanks!

Nick Scholtes


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Lynn
Kitfox IV-Jabiru 2200
N369LM
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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Sat Apr 07, 2007 6:20 am    Post subject: Tailwheel spring broke! Reply with quote

On Apr 6, 2007, at 2:45 PM, Lynn Matteson wrote:
Quote:
I had the original 2-leaf spring break on my IV while taxiing on rough
grass.

Lynn, did both leafs break together and where was the place of
fracture? Thanks.

Cheers,
Michel

do not archive


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sat Apr 07, 2007 8:25 am    Post subject: Tailwheel spring broke! Reply with quote

No, only the main leaf broke, and it broke right about where the
"helper" or "booster" leaf ends. So that left me with sort of a
tailskid of two leafs that kept the rudder off the ground. It still
got dinged a bit with the tailwheel flopping around, but my speed was
real slow when it happened, so that helped.

Lynn
do not archive

On Apr 7, 2007, at 10:20 AM, Michel Verheughe wrote:

Quote:


On Apr 6, 2007, at 2:45 PM, Lynn Matteson wrote:
> I had the original 2-leaf spring break on my IV while taxiing on
> rough grass.

Lynn, did both leafs break together and where was the place of
fracture? Thanks.

Cheers,
Michel

do not archive



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N369LM
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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Sat Apr 07, 2007 8:59 am    Post subject: Tailwheel spring broke! Reply with quote

On Apr 7, 2007, at 6:26 PM, Lynn Matteson wrote:
Quote:
No, only the main leaf broke, and it broke right about where the
"helper" or "booster" leaf ends.

Hum, it makes sense. Thanks Matt!

Michel

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rexinator(at)gmail.com
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PostPosted: Sat Apr 07, 2007 1:44 pm    Post subject: Tailwheel spring broke! Reply with quote

Has there been a poll concerning tail wheel springs and at what hours
or landing count they broke? I'm sure it's a preflight item, but has
anyone found a cracked spring during pre/post flight checks or are they
not showing signs of impending failure?

It seems I'm only reading of failures during use and the resulting damage.

Rexinator
Colorado

Lynn Matteson wrote:

Quote:


No, only the main leaf broke, and it broke right about where the
"helper" or "booster" leaf ends. So that left me with sort of a
tailskid of two leafs that kept the rudder off the ground. It still
got dinged a bit with the tailwheel flopping around, but my speed was
real slow when it happened, so that helped.

Lynn
do not archive

On Apr 7, 2007, at 10:20 AM, Michel Verheughe wrote:

>
>
> On Apr 6, 2007, at 2:45 PM, Lynn Matteson wrote:
>
>> I had the original 2-leaf spring break on my IV while taxiing on
>> rough grass.
>


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Sat Apr 07, 2007 5:09 pm    Post subject: Tailwheel spring broke! Reply with quote

I just did the math, and mine broke at the 587th takeoff/landing
mark...give or take a couple. : )

Lynn
On Apr 7, 2007, at 5:44 PM, Rexinator wrote:

Quote:


Has there been a poll concerning tail wheel springs and at what
hours or landing count they broke? I'm sure it's a preflight item,
but has anyone found a cracked spring during pre/post flight checks
or are they not showing signs of impending failure?

It seems I'm only reading of failures during use and the resulting
damage.

Rexinator
Colorado

Lynn Matteson wrote:

>
>
> No, only the main leaf broke, and it broke right about where the
> "helper" or "booster" leaf ends. So that left me with sort of a
> tailskid of two leafs that kept the rudder off the ground. It
> still got dinged a bit with the tailwheel flopping around, but my
> speed was real slow when it happened, so that helped.
>
> Lynn
> do not archive
>
> On Apr 7, 2007, at 10:20 AM, Michel Verheughe wrote:
>
>>
>> <michel(at)online.no>
>>
>> On Apr 6, 2007, at 2:45 PM, Lynn Matteson wrote:
>>
>>> I had the original 2-leaf spring break on my IV while taxiing
>>> on rough grass.
>>



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Lynn
Kitfox IV-Jabiru 2200
N369LM
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