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SPAL linear actuator from Surplus Center

 
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dougsnash(at)yahoo.com
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PostPosted: Mon Apr 02, 2007 7:02 pm    Post subject: SPAL linear actuator from Surplus Center Reply with quote

Has anyone purchased one of the linear actuators
discussed on this list a couple of months ago from
Surplus Center? I ordered the 2" SPAL actuator (and
mount bracket) for use on my CH-701 and it arrived
today. Looks like a well built unit. Much better
than the plastic one I already had.

I am wondering if anyone has any installation pictures
or information on how to mount an electric actuator to
the plane for the flapperons. So far the only way I
can see to mount it is to the gear channel. This will
mean that the actuator will be extended when the
flapperons are retracted. Not ideal but with the
actuator being metal, that shouldn't be a problem.
I'm thinking there will have to be some stiffening
done to the top of the channel as well since it is
only 032.

A looked on the SPAL website tonight and checked the
wiring and specs for the actuator and found the have a
push button controller. It will give me three presets
with push button selection. Also according to the
instructions it is possible to adjust to settings in
between the presets by pressing 2/3 to extend and 1/2
to retract.

All told this should cost me about $150.00 with
shipping. Not too bad of a deal if it works like I
figure it will.

do not archive

Doug MacDonald
CH-701 Scratch builder
NW Ontario, Canada
Fuse on the gear and working on the controls

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PostPosted: Mon Apr 02, 2007 7:30 pm    Post subject: SPAL linear actuator from Surplus Center Reply with quote

Doug,

This is how I did mine

Bob Spudis
N701ZX/912S

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Kemter



Joined: 18 Jun 2006
Posts: 12
Location: Cibolo, TX

PostPosted: Mon Apr 02, 2007 8:45 pm    Post subject: Re: SPAL linear actuator from Surplus Center Reply with quote

Check out Larry Martin's Skyhawg page:
http://www.skyhawg.com/electricflaps.html
Jim K.
701 construction on hold while deployed to Afghanistan


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dbortol



Joined: 02 Sep 2006
Posts: 46

PostPosted: Tue Apr 03, 2007 8:42 am    Post subject: SPAL linear actuator from Surplus Center Reply with quote

I bought the 4" actuator to use on my XL, but I decided against buying the controller. If any of the wires to the potentiometer in the actuator go open for any reason, the feedback voltage will be wrong and the controller will perceive an error between the commanded position and the actuator's current position. Unless the controller is specifically designed for this situation, it will attempt to eliminate the position error and drive the actuator to either the fully retracted or fully extended position. Maybe someone on the list who has the controller would like to test it and find out what it will do. I haven't tried one to verify my speculation. For my plane I decided that a simpler toggle switch will do the job, doesn't have this potential failure mode, and will fit on the control stick if I want to mount it there.

If you'd like an indicator for the flap position, you can wire the feedback pot to a Ray Allen indicator, or to a spare analog input on an engine monitor. I know that the Dynon engine monitor can be configured for a 'flaps' bar graph display. Others probably can too.

Regards,
Dino Bortolin
La Salle, Ontario

On 4/2/07, MacDonald Doug <dougsnash(at)yahoo.com (dougsnash(at)yahoo.com)> wrote: [quote]--> Zenith-List message posted by: MacDonald Doug < dougsnash(at)yahoo.com (dougsnash(at)yahoo.com)>

Has anyone purchased one of the linear actuators
discussed on this list a couple of months ago from
Surplus Center? I ordered the 2" SPAL actuator (and
mount bracket) for use on my CH-701 and it arrived
today. Looks like a well built unit. Much better
than the plastic one I already had.

... snip ...

A looked on the SPAL website tonight and checked the
wiring and specs for the actuator and found the have a
push button controller. It will give me three presets
with push button selection. Also according to the
instructions it is possible to adjust to settings in
between the presets by pressing 2/3 to extend and 1/2
to retract.

All told this should cost me about $150.00 with
shipping. Not too bad of a deal if it works like I
figure it will.

do not archive

Doug MacDonald
CH-701 Scratch builder
NW Ontario, Canada
Fuse on the gear and working on the controls

[b]


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dougsnash(at)yahoo.com
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PostPosted: Tue Apr 03, 2007 9:39 am    Post subject: SPAL linear actuator from Surplus Center Reply with quote

Another solution to the position problem would be to
install a switch in the power output to the motor that
would be used as a system enable. That way if the
controller did get scrambled, it would be unable to
output to the motor. Simply flip the switch on as
part of your downwind check.

Very good point Dino

Doug MacDonald

--- Dino Bortolin <dbortol(at)gmail.com> wrote:

Quote:
I bought the 4" actuator to use on my XL, but I
decided against buying the
controller. If any of the wires to the potentiometer
in the actuator go open
for any reason, the feedback voltage will be wrong
and the controller will
perceive an error between the commanded position and
the actuator's current
position. Unless the controller is specifically
designed for this situation,
it will attempt to eliminate the position error and
drive the actuator to
either the fully retracted or fully extended
position. Maybe someone on the
list who has the controller would like to test it
and find out what it will
do. I haven't tried one to verify my speculation.
For my plane I decided
that a simpler toggle switch will do the job,
doesn't have this potential
failure mode, and will fit on the control stick if I
want to mount it there.

If you'd like an indicator for the flap position,
you can wire the feedback
pot to a Ray Allen indicator, or to a spare analog
input on an engine
monitor. I know that the Dynon engine monitor can be
configured for a
'flaps' bar graph display. Others probably can too.

Regards,
Dino Bortolin
La Salle, Ontario



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dbortol



Joined: 02 Sep 2006
Posts: 46

PostPosted: Tue Apr 03, 2007 12:09 pm    Post subject: SPAL linear actuator from Surplus Center Reply with quote

You could do that, and if you catch a runaway in time, you can stop if from going any further. But you wouldn't be able to bring it back, unless you put in another switch to override the controller. At which point, I think it has turned the elegantly simple into the overly complex. But, that's the beauty of homebuilts - everyone is free to make it any way that suits them. I still like a DPDT toggle switch...

Dino Bortolin

On 4/3/07, MacDonald Doug <dougsnash(at)yahoo.com (dougsnash(at)yahoo.com)> wrote:[quote] --> Zenith-List message posted by: MacDonald Doug <dougsnash(at)yahoo.com (dougsnash(at)yahoo.com)>

Another solution to the position problem would be to
install a switch in the power output to the motor that
would be used as a system enable. That way if the
controller did get scrambled, it would be unable to
output to the motor. Simply flip the switch on as
part of your downwind check.

Very good point Dino

Doug MacDonald

--- Dino Bortolin <dbortol(at)gmail.com (dbortol(at)gmail.com)> wrote:

Quote:
I bought the 4" actuator to use on my XL, but I
decided against buying the
> controller. If any of the wires to the potentiometer

Quote:
in the actuator go open
for any reason, the feedback voltage will be wrong
and the controller will
perceive an error between the commanded position and
the actuator's current
position. Unless the controller is specifically
designed for this situation,
it will attempt to eliminate the position error and
drive the actuator to
> either the fully retracted or fully extended

Quote:
position. Maybe someone on the
list who has the controller would like to test it
and find out what it will
do. I haven't tried one to verify my speculation.
For my plane I decided
that a simpler toggle switch will do the job,
doesn't have this potential
failure mode, and will fit on the control stick if I
want to mount it there.
>

Quote:
If you'd like an indicator for the flap position,
you can wire the feedback
pot to a Ray Allen indicator, or to a spare analog
input on an engine
monitor. I know that the Dynon engine monitor can be
configured for a
'flaps' bar graph display. Others probably can too.

Regards,
Dino Bortolin
La Salle, Ontario



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macstar(at)raider.co.nz
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PostPosted: Wed Apr 04, 2007 12:17 am    Post subject: SPAL linear actuator from Surplus Center Reply with quote

Anyone got the URL for the surplus center?

Ian McClelland
601XL
Wing construction underway.


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dougsnash(at)yahoo.com
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PostPosted: Wed Apr 04, 2007 3:00 am    Post subject: SPAL linear actuator from Surplus Center Reply with quote

Again, good points Dino. I'll have to play with the
controller once it arrives and make sure I'm not going
to induce a safety issue.

Doug MacDonald
CH-701 Scratch Builder
NW Ontario , Canada

do no archive

--- Dino Bortolin <dbortol(at)gmail.com> wrote:

Quote:
You could do that, and if you catch a runaway in
time, you can stop if from
going any further. But you wouldn't be able to bring
it back, unless you put
in another switch to override the controller. At
which point, I think it has
turned the elegantly simple into the overly complex.
But, that's the beauty
of homebuilts - everyone is free to make it any way
that suits them. I still
like a DPDT toggle switch...

Dino Bortolin

On 4/3/07, MacDonald Doug <dougsnash(at)yahoo.com>
wrote:
>
>
<dougsnash(at)yahoo.com>
>
> Another solution to the position problem would be
to
> install a switch in the power output to the motor
that
> would be used as a system enable. That way if the
> controller did get scrambled, it would be unable
to
> output to the motor. Simply flip the switch on as
> part of your downwind check.
>
> Very good point Dino
>
> Doug MacDonald
>


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dougsnash(at)yahoo.com
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PostPosted: Wed Apr 04, 2007 3:05 am    Post subject: SPAL linear actuator from Surplus Center Reply with quote

http://www.surpluscenter.com

Doug MacDonald

This should be committed to the archive
--- Ian McClelland <macstar(at)raider.co.nz> wrote:

Quote:

<macstar(at)raider.co.nz>

Anyone got the URL for the surplus center?

Ian McClelland
601XL
Wing construction underway.



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secatur



Joined: 02 Nov 2006
Posts: 50
Location: New Zealand

PostPosted: Sat Apr 07, 2007 6:21 pm    Post subject: Re: SPAL linear actuator from Surplus Center Reply with quote

Hi Doug,
I purchased one some time ago and it's very good ! I mounted on two bits of .080 l back to back. There is enough clearance to miss the gear in the channel if you're careful.
Controls are really simple to use and adjust so I mounted the 3 button controller on a small bracket below the dash. I may change it later to just 2 positions on the stick , Wait and see.

Steve in Perth, Aust (fmrly from Montreal lol)
Fus on wheels /Tail done/engine in / Just wings & details to do but they'll have to wait 'til after I ship to NZ (where we're moving, again!)


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