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(was) Most HP on a Kitfox? Which Engine

 
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lcfitt(at)sbcglobal.net
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PostPosted: Sun Apr 08, 2007 3:24 pm    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

This is an interesting subject of which I am by no means an expert, but all
ears (eyes). I have long felt that the Rotax 912 engine was a perfectly
design for the IV and earlier model Kitfoxes. The 912 ULS coming later and
being a marked improvement on that.

Then the V through Seven Series airplanes came in with no real clear winner
in engine choice. Any one of the several choices have advantages and
disadvantages. Rotax - light weight, but arguably under powered. Certified
and auto conversions - more powerful, but significantly heavier.

My impression on reading posts over the past few years seems to indicate
that with the larger airplanes and the more powerful engines cruise speed is
definitely enhanced. How much of that is due to the airframe improvements -
electric trim, smooth cowl etc., I can only guess. But, and correct me if I
am wrong, short takeoff distances and enhanced climb does not seem to be
one of the benefits of the more powerful, heavier engines.

What I would like to see is several similar airplanes of different engine
configurations fly together in and out of all sorts of places, all in
exactly the same conditions. Pilot proficiency would then be the only
variable and we could get some real numbers. I personally have trouble with
stop watches and charts. I get questions from time to time as to my cruise
speeds. I really don't have a good answer as it depends a lot on
conditions. I do, however, know how I do with respect ot the guys I fly
with - especially on the long cross country legs - ability to keep up and
fuel burn. We also climb out of some interesting places and also will
sometimes delay a climb over approaching terrain until the last moment for
competitive excitement. There have been times we have misjudged and been
forced into a 360 or two.

Another problem with coming to a consesus is that most guys that make engine
choices tend to like their choices and will defend them pretty vigorously.
And in most cases, they have not had the opportunity to fly their airplane
or a similar airplane with one of the other engines. So who's to know.

Lowell

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davef(at)cfisher.com
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PostPosted: Sun Apr 08, 2007 6:05 pm    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

Lowell,

Numbers are all a help but really have to compare apples to apples as in
total weights and speed mods, fairings etc that have been done.

I have seen 912 Kitfox cruise at 80s mph and other at 120 mph ........

Anyone seen a 582 powered in the high 90s or over 100 yet ? My ASI reads
115 in cruise but TAS is about 90
Dave

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PostPosted: Sun Apr 08, 2007 9:54 pm    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

Dave, I flew alongside Guy Buchanan. He is in the high 90s for sure if not
100. During the flight I asked the others what they thought he was doing,
the answer back - 100.

But your point is well taken. That is why I want to fly alongside someone
for comparison. All the variables are there to see. I just wonder how much
horsepower can compensate for the other variables and how a heavy high
horsepower airplane compares with a light lower horsepower airplane in climb
and cruise. What we need to do is all meet at Johnson Creek in Idaho and see
who can climb straight out and clear the ridge. I have seen it done by a
Kitfox.

Lowell

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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Mon Apr 09, 2007 5:22 am    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

Lowell:
Quote:
From what I've been reading here, it sounds like the heavier engines do
enjoy a marginal increase in rate of climb but at the expense to take off

roll. I assume they make that take off roll faster than the light engines
but it still requires more room. No doubt as you said the aerodynamic
improvements in the later models probably have something to do with
increased cruise speed and ROC.

Noel

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Bob



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PostPosted: Mon Apr 09, 2007 8:36 am    Post subject: Re: (was) Most HP on a Kitfox? Which Engine Reply with quote

Lowell -
I know that you said you're not a charts kind of guy, but if you want to give it a try, it'll answer the question for your particular airplane. Since fuel flow is a fair indicator of horsepower, make an chart with true airspeed on the vertical axis and fuel flow on the horizontal. Write down some numbers at a spread of throttle settings and the chart will show a curve. Yes, the draggy Kitfox shape can blow the wings off an RV-8 with enough power, but of course then there would be one or two structural problems, right? Smile

If you don't have a flow-meter, use a common hand-held GPS and you can get a set of average speeds to put over the number of gallons that it takes to refill with after each flight. If you need, I'd be more than happy to plot data you collect.
Bob


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Bob



Joined: 24 Oct 2006
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Location: Damascus, Maryland, USA

PostPosted: Mon Apr 09, 2007 8:47 am    Post subject: Re: (was) Most HP on a Kitfox? Which Engine Reply with quote

Just noticed Jeff Hayes mention that the airplane flies best when light and it made me remember to add to my post. The heavier engines typically make for a heavier airplane, and the big three issues in stall speed are WEIGHT, wing area, and coefficient of lift; two of which you can't do much about.
While the big engines will get a little faster cruise, their weight counts against shorter takeoffs. The exception is sometimes at high density altitudes, where the smaller engine might just get you into trees at the far end of a runway.
Bob


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n85ae



Joined: 14 Mar 2007
Posts: 403

PostPosted: Mon Apr 09, 2007 9:07 am    Post subject: Re: (was) Most HP on a Kitfox? Which Engine Reply with quote

I think the IO-240B is a better quality engine than the 912S, but if I built
another Kitfox, I'd more likely use the 912S, or a Jabiru that the IO-240B

Weight, cost, and fuel choice being big factors.

Jeff.
lcfitt(at)sbcglobal.net wrote:
This is an interesting subject of which I am by no means an expert, but all
ears (eyes). I have long felt that the Rotax 912 engine was a perfectly
design for the IV and earlier model Kitfoxes. The 912 ULS coming later and
being a marked improvement on that.

Then the V through Seven Series airplanes came in with no real clear winner
in engine choice. Any one of the several choices have advantages and
disadvantages. Rotax - light weight, but arguably under powered. Certified
and auto conversions - more powerful, but significantly heavier.

My impression on reading posts over the past few years seems to indicate
that with the larger airplanes and the more powerful engines cruise speed is
definitely enhanced. How much of that is due to the airframe improvements -
electric trim, smooth cowl etc., I can only guess. But, and correct me if I
am wrong, short takeoff distances and enhanced climb does not seem to be
one of the benefits of the more powerful, heavier engines.

What I would like to see is several similar airplanes of different engine
configurations fly together in and out of all sorts of places, all in
exactly the same conditions. Pilot proficiency would then be the only
variable and we could get some real numbers. I personally have trouble with
stop watches and charts. I get questions from time to time as to my cruise
speeds. I really don't have a good answer as it depends a lot on
conditions. I do, however, know how I do with respect ot the guys I fly
with - especially on the long cross country legs - ability to keep up and
fuel burn. We also climb out of some interesting places and also will
sometimes delay a climb over approaching terrain until the last moment for
competitive excitement. There have been times we have misjudged and been
forced into a 360 or two.

Another problem with coming to a consesus is that most guys that make engine
choices tend to like their choices and will defend them pretty vigorously.
And in most cases, they have not had the opportunity to fly their airplane
or a similar airplane with one of the other engines. So who's to know.

Lowell

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PostPosted: Mon Apr 09, 2007 6:15 pm    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

This seems to be a Kitfoxism - to always compare
unlike aircraft, or aircraft with pilot and fuel only,
since we fly alone a lot. It is a bit apple and
oranges that way though. We don't all weigh the same,
or carry the same fuel. We don't all have the same
fairings, range, etc either.

A -4 at 1200 lbs is near full, or full, and a -7 at
1200 lbs is near empty. I did most of my S-5 testing
at 1300 lbs, near empty. How can we compare
performance that way? I can beat the lower model's
performance, if he has to make 2 trips to carry the
load. And above some density altitude, I might be
able to beat any 1-4 on takeoff distance with my
turbo.

In the past, manufacturers were supposed to present
performance at gross weight, not something less. The
figures included payload that could be carried and
still achieve that performance. Anything under weight
would obviously produce better performance, but that
is cheating those who give gross weight numbers.

The S-5,6,7 will always perform less than the 1-4 on
the same HP, payload, and the same drag reducing
treatments. The newer ones are just heavier and use
more of a cruise wing profile, and so stall faster.
Cruise is improved by the wing, but there still is a
price to be paid for being wider and heavier, ie.
slower cruise on the same HP. Notice there are no 582
S-5's and later. I don't know of many 80 HP -5,6,7's
out there either, even though they are lighter.

But if you bought the later wide bodied Foxes, you
could up the HP to equal performance, except stall
speeds, and have more elbow room. The IV and older
still stall slower, all else the same.

But the 5 and later could stand a much larger increase
in HP. They can overcome the difference and perform
even better on non-stall related performance. So
takeoff speed and landing speed will be higher, but
with higher allowable HP, takeoff distance, climb, and
cruise could be better than the IV and older models.
This is where the power to weight figure comes in as a
truth teller.

So one better measures to compare between planes would
be, what is your max payload? What is your range at
gross? What is your T/O and landing distance at
gross? etc.

Or we could establish a standard payload and compare
all aircraft performance with that standard load
carried. Something like, "What is your performance
with 100 lbs of fuel, 400 lbs of people, and 100 lbs
of baggage? Can you even carry that? How far can you
go?"

Can we all carry 700 lbs? Some can. Can we all fly
500 miles with 30 minutes reserves? Some can.

Or something like, "What payload and performance can
your plane achieve with 500 miles range? Or what
range and performance can your plane achieve with 500
lbs of non-fuel payload?"

Otherwise one of the pilots I know (Mr T) on our list
will blow everyone away by always taking off in less
than 100 feet. I can't, but he can not carry the load
I can, legally 800 lbs.

And when you see Cubs in competition, there aren't
many 65 HP Cubs beating the high HP Cubs in the short
field area.

You can lower the lbs per HP by lighter weight - same
HP, or by increasing the HP more than the weight.
Where higher HP can't compete is in $/mile or $/hour.

But if you want to take off over 50' obsticles at
7,000 ft DA carrying you and your loved one and
camping gear, a turbo'ed KF with excess HP will do it
where the lighter weight one will not.

Bottom line: Mission dictates and the rest is
bragging rights. If we want to compare, we need a
standard to compare to.

Just my opinion,

Kurt S. S-5

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Joined: 30 Aug 2006
Posts: 195

PostPosted: Mon Apr 09, 2007 8:19 pm    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

Kurt says: "A -4 at 1200 lbs is near full, or full, and a -7 at
1200 lbs is near empty."

Kurt,
I about fell off my chair when I read that. But I guess what I am about to
relate just confirms what you say.

My Series 5 with a Series 7 firewall forward is near full at 1200 lbs. I
weigh 200, my wife weighs 125, - on our cross country flights we usually
have 50 - 60 lbs of luggage and 23 gal of fuel and still weigh less than
1300 lbs. - Which is a good thing since my fox is sport plane compliant.
Most of my flying is with passengers and at less than 1200 lbs. One time I
had a 300 lb passenger and I couldn't have full fuel, but so far, I haven't
felt the 1320 gross weight is much of a handicap.

I have Grove gear and big heavy tires and a heavy pneumatic tail wheel but
still have an empty weight of 776 lbs with the 912S engine.

Randy

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PostPosted: Tue Apr 10, 2007 8:52 am    Post subject: Re: (was) Most HP on a Kitfox? Which Engine Reply with quote

Here's a way to visualize the power and drag curves and compare airplanes that isn't that hard. Kurt is right in that as people and pilots we tend to compare what we know, and it is like the old proverb about the three blind guys describing the elephant to each other. I've got fancy aero books, but the David Rogers series of Beech Society papers was really well done and his graphs were easily understandable without the math. This is a usable reference collection in one place! http://web.usna.navy.mil/~dfr/technical_flying.html

The visualization of the current thread is Figure 1 in "Weight Effects Part 1." As the airplane gets less drag, the right end of the smile-shaped curve would move to the right. As we can stall slower, the left end moves to the left. An earlier and more draggy Kitfox wing would shift the whole smiley-curve to the left. Why care? Well, for a start, the curve can give best climb and other performance for your particular airplane! So, if you've got lots of data from boring initial flight testing, here's a good use!

Note: new sets of curves are needed for different density altitudes. The turbine guys who learned before everything was computerized are used to digging through whole books of performance plots to set up for cruise.

As we go up in density altitude, the hump-shaped curve gets lower, unless you have a turbo that keeps up the output. However, the smile-shaped plot also shows how increasing power can be offset by the weight of a heavier engine, which was what I referred to in my earlier post (inadvertently putting speed over power). Any of us can make such a set of charts, and in addition to being able to have a set of clear speeds to use for best climb and most efficient cruise, we can compare efficiencies with others.

Most of us have probably seen Dave Fischer’s videos of his incredibly short take-offs, so I’ll use him as an example. The smiley portion of a plot for his plane would probably be low (largely due to lack of weight) and fairly flat (his reported high cruise speed), shifted to the left (his low stall). His hump-shaped power curve would be high in relation to the smiley-curve, and the distance between curves would be the excess power of a healthy engine at low density altitude. Voila, thinking of the curves in this fashion, you can visualize airplane performance. (Of course, I feel cramped in the early airplane cockpits, but the charts don’t show that. Smile ) From what Deke’s posted, I'd say that his Series 5 is better set up for cruise and wouldn’t be as preferable in a really short strip, as Deke’s smile and hump-shaped curves would be shifted to the right of Dave’s (again, using the same density altitude).

As for gathering data, it's a pretty rare Kitfox that has a gauge calibrated in "horsepower" (lame engineering joke) and horsepower is affected by numerous things. While they won’t be exact, the engine makers have posted curves that relate rpm or fuel consumption (typically as bsfc, or pounds/hour) to power. Again, not exact, but close enough to construct very usable sets of curves. Here are a couple of examples:

For 582: http://www.kodiakbs.com/2intro.htm
For 912S: http://www.kodiakbs.com/4intro.htm

Bob

ps -the problem of comparing airplanes is old and the CAFE foundation came up with an efficiency measure that worked well but unfortunately is a bit heavy on math and charts that were not really intuitive.
http://cafefoundation.org/v2/pdf_pav/PAV.CAFE.Formula.Deriv.7.7.pdf
See also how they did it in a sample report: http://cafefoundation.org/v2/pdf/rv-9a.pdf


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PostPosted: Tue Apr 10, 2007 10:15 am    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

I also got a jolt when I read:

Quote:
A 4 at 1200 lbs is near full, or full, and a -7 at
1200 lbs is near empty. I did most of my S-5 testing
at 1300 lbs, near empty.

This is a fact as you state it, but the only difference in the two at 1200
lbs is the thickness of the structural tubing, some aerodynamic cleanliness,
the empty weight and the payload. The wing that carries the load is the
same. Agreed that HP is the mitigating factor.

I also agree entirely with your concluding statement:

Quote:
Bottom line: Mission dictates and the rest is
bragging rights. If we want to compare, we need a
standard to compare to.

My only reason to suggest a performance side by side is to get people of a
like minded mission profile together and put together some comparison data
that all will agree to.

A bit reluctant to say this, but since the demise of the Model IV and older,
the mission can only be determined now by engine choice, airframe is no
longer a factor, unless buying used and I suspect that hurts the factory to
an extent. Not everyone wants big and fast.

Lowell


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PostPosted: Tue Apr 10, 2007 10:21 pm    Post subject: (was) Most HP on a Kitfox? Which Engine Reply with quote

Right Randy.

For you at Sport plane weights, 1200 is "near" full.
But there you are with over 500# payload and still
over 200# more you could carry to the aircraft's 1550
limit, if you had chosen it. And I don't know that
the IV and earlier planes would be packing that all in
safely, or performing well like the V and later with
that same load.

Limited to Sportplane weight in a V and you have a
bigger structural buffer then the earlier planes, but
possibly a bigger payload too, with the available
weight above 1200. Your gross weight limit might go
up more than your empty weight did. For me at 1300#,
not a Sportplane, I felt like I had a lot of room to
go.

Really, they are 2 different planes - the IV and
earlier vs the V and later. As Lowell says, lacking
the IV kits now limits our choices to the heavier
mission only, and just engine choices primarily. The
same size wing will be carrying a bigger load and thus
stall faster.

It is a bit like trying to compare the Cherokee 180
and the Cherokee 6, or the C-182 vs the C-210. Really
different planes, different engines, and different
missions. Same wings?

We each picked what we wanted for our mission. I know
I had a hard time deciding between the IV and the V.
Each had tradeoffs.

Lowell always does good with his side-by-side
comparisons. It takes out the instrument errors and
weather related differences. But we need to either
compare IV and earlier only, or V and later only, or
have them use a standard mission/load to really know.
Otherwise heavy guys like me will always seem to lose.
;-(

But the question we started with was about putting in
enough HP to achieve the best performance of all. You
can put more HP in the V and later than the IV and
earlier by a bunch. Enough that you can carry a big
load and still claw your way out of a short field at
high altitude. This means you need to accellerate to
a faster speed in the same distance pulling more
weight.

Same wing? Only one way to do it. More HP. Without
more HP, the extra empty weight of the V and later is
aerodynamic dead weight. We don't need dead weight,
but more HP is not dead and can overcome the
difference.

So the wing loading and power loading dictate in the
end, if you can carry the same or greater weight
after.

Sounds like something someone with a spreadsheet and a
lot of time could put together??? Don't have that
time right now myself. Best I can do is say that they
are different planes and more HP will work. But
really good comparisons of different planes need
standards.

Kurt S. S-5/NSI turbo

--- Randy Daughenbaugh <rjdaugh(at)rapidnet.com> wrote:

Quote:
Kurt says: "A -4 at 1200 lbs is near full, or full,
and a -7 at 1200 lbs is near empty."

Kurt,
I about fell off my chair when I read that. But I
guess what I am about to
relate just confirms what you say.

My Series 5 with a Series 7 firewall forward is near
full at 1200 lbs. I
weigh 200, my wife weighs 125, - on our cross
country flights we usually
have 50 - 60 lbs of luggage and 23 gal of fuel and
still weigh less than
1300 lbs. - Which is a good thing since my fox is
sport plane compliant.
Most of my flying is with passengers and at less
than 1200 lbs. One time I
had a 300 lb passenger and I couldn't have full
fuel, but so far, I haven't
felt the 1320 gross weight is much of a handicap.

I have Grove gear and big heavy tires and a heavy
pneumatic tail wheel but
still have an empty weight of 776 lbs with the 912S
engine.

Randy



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