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Rudder Rear Skin Question

 
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rbjjr



Joined: 18 Mar 2007
Posts: 36

PostPosted: Mon Apr 16, 2007 4:08 am    Post subject: Rudder Rear Skin Question Reply with quote

My CH 701 rudder skeleton is nearly done and I'm thinking about the rear skin.

I am following the plans and don't necessarily want to deviate, but it occurred to me that I might get a cleaner looking and maybe stronger result if I continued the rear skin all the way down to the bottom of the bottom rib. To me this would look better than stopping the skin at the top of the bottom rib rather than taking it down flush with the bottom.

Has anyone done this on the 701? Is it designed this way due to the aluminum sheet size restriction or for some other reason?

Thanks

Burke Johnson
CH 701


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tommylutz(at)gmail.com
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PostPosted: Mon Apr 16, 2007 5:19 am    Post subject: Rudder Rear Skin Question Reply with quote

I'm at the same point you are on my 701 rudder, and as a disclaimer, I am a complete newbie to building. I didn't think about your suggestion before trimming the skin, but your idea raises some questions in my mind that I do not have the answers to. Where would you put the rivet line? Would you put two rivet lines? If you change the location of the rivet line without adding a second one, will that let the rudder skin flex more? Will adding a second rivet line decrease the strength of the bottom rib because of the extra holes? If you notice similar opportunities to change the original design, how much accumulated weight will be added to the airframe?

Tom


On 4/16/07, rbjjr <burkeandsusan(at)verizon.net (burkeandsusan(at)verizon.net)> wrote: [quote]--> Zenith-List message posted by: "rbjjr" <burkeandsusan(at)verizon.net (burkeandsusan(at)verizon.net)>

My CH 701 rudder skeleton is nearly done and I'm thinking about the rear skin.

I am following the plans and don't necessarily want to deviate, but it occurred to me that I might get a cleaner looking and maybe stronger result if I continued the rear skin all the way down to the bottom of the bottom rib. To me this would look better than stopping the skin at the top of the bottom rib rather than taking it down flush with the bottom.

Has anyone done this on the 701? Is it designed this way due to the aluminum sheet size restriction or for some other reason?

Thanks

Burke Johnson
CH 701


Read this topic online here:

[b]


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tommylutz(at)gmail.com
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PostPosted: Mon Apr 16, 2007 5:21 am    Post subject: Rudder Rear Skin Question Reply with quote

Burke,

Did you install your rudder horn yet? I had some problems installing the horn because the rivets on the very bottom edge of the spar were hitting the horn rivets. Had to drill out those smaller rivets and install the horn first.

Tom


On 4/16/07, rbjjr <burkeandsusan(at)verizon.net (burkeandsusan(at)verizon.net)> wrote: [quote]--> Zenith-List message posted by: "rbjjr" <burkeandsusan(at)verizon.net (burkeandsusan(at)verizon.net)>

My CH 701 rudder skeleton is nearly done and I'm thinking about the rear skin.

I am following the plans and don't necessarily want to deviate, but it occurred to me that I might get a cleaner looking and maybe stronger result if I continued the rear skin all the way down to the bottom of the bottom rib. To me this would look better than stopping the skin at the top of the bottom rib rather than taking it down flush with the bottom.

Has anyone done this on the 701? Is it designed this way due to the aluminum sheet size restriction or for some other reason?

Thanks

Burke Johnson
CH 701


Read this topic online here:

[b]


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cltvet(at)mail.ocis.net
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PostPosted: Mon Apr 16, 2007 5:32 am    Post subject: Rudder Rear Skin Question Reply with quote

--

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agibeaut



Joined: 21 Mar 2007
Posts: 64

PostPosted: Mon Apr 16, 2007 6:29 am    Post subject: Rudder Rear Skin Question Reply with quote

I also am a newbie and only a little further along
than you guys are. I'm done with the Rudder, Horiz.
Stab., and the Elevator and here is what I've learned
so far. Build it strictly to the plans. I lurked for
several months here before I decided to build the 701,
and that theme keeps coming back over and over. Even
the most experienced among us will routinely caution
not to deviate. I'm still a rookie at this, so take
this advice for what it is worth. I've had a couple of
instances already where I was tempted to deviate, and
then 5 or 6 steps down the line realized what a
mistake that would have been. This website has a
wealth of advice and encouragement from some great
people, who routinely share the knowledge gained from
their success and their failures. Priceless. Stick to
the plans. I hope you guys are enjoying this as much
as I am.

Do not archive
--- Tom Lutz <tommylutz(at)gmail.com> wrote:

Quote:
I'm at the same point you are on my 701 rudder, and
as a disclaimer, I am a
complete newbie to building. I didn't think about
your suggestion before
trimming the skin, but your idea raises some
questions in my mind that I do
not have the answers to. Where would you put the
rivet line? Would you put
two rivet lines? If you change the location of the
rivet line without
adding a second one, will that let the rudder skin
flex more? Will adding a
second rivet line decrease the strength of the
bottom rib because of the
extra holes? If you notice similar opportunities to
change the original
design, how much accumulated weight will be added to
the airframe?

Tom


On 4/16/07, rbjjr <burkeandsusan(at)verizon.net> wrote:
>
>
<burkeandsusan(at)verizon.net>
>
> My CH 701 rudder skeleton is nearly done and I'm
thinking about the rear
> skin.
>
> I am following the plans and don't necessarily
want to deviate, but it
> occurred to me that I might get a cleaner looking
and maybe stronger result
> if I continued the rear skin all the way down to
the bottom of the bottom
> rib. To me this would look better than stopping
the skin at the top of the
> bottom rib rather than taking it down flush with
the bottom.
>
> Has anyone done this on the 701? Is it designed
this way due to the
> aluminum sheet size restriction or for some other
reason?
>
> Thanks
>
> Burke Johnson
> CH 701
>
>
>
>
> Read this topic online here:
>
>

http://forums.matronics.com/viewtopic.php?p=107242#107242

Quote:
>
>
>
>
>
>
>
>
>
>
>



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AVIIDFLYIER(at)aol.com
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PostPosted: Mon Apr 16, 2007 6:34 am    Post subject: Rudder Rear Skin Question Reply with quote

My manual says not to put the rudder horn until later. So I taped it to the rudder and put away until I am ready to install.

Tom Knox
CH-701 Tail feathers,
Left wing 90%

See what's free at AOL.com.
[quote][b]


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rbjjr



Joined: 18 Mar 2007
Posts: 36

PostPosted: Tue Apr 17, 2007 2:41 pm    Post subject: Re: Rudder Rear Skin Question Reply with quote

Thanks for the feedback.

Sticking to the plans is a point well taken. I only plan to deviate if I get factory permission and for necessary items. For example I asked about adding a beacon to the top of the rudder and for some small holes in which to spray Corrosion X after construction.


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