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Cutting holes in plexiglass

 
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rstone4(at)hot.rr.com
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PostPosted: Sun Jun 17, 2007 10:03 am    Post subject: Cutting holes in plexiglass Reply with quote

Members,
For those of you who intend to buy either the vent that requires a 2 & 1/2 inch hole or the vent that requires a 3 & 1/2 inch hole the following information may be of use to you. I ordered two of the Vista-Vents that require a 2 & 1/2 inch hole and when I checked my hole saws I found that the standard set does not have either size (2 & 1/2 or 3 & 1/2 sizes. All of the larger hole saws in the set are even inches with no half sizes. I called the tool department at Lowe's and was told that hole saws are available there in 1/2, 1/4, and 1/8 for all of the larger saws therefor if any of you run into the same problem, remember you can get the 2 & 1/2 or the 3 & 1/2 inch hole saw at Lowe's.

Tracy Stone
Harker Heights, Tx
ZodiacXL w/Jabiru 3300
[quote][b]


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planecrazydld(at)yahoo.co
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PostPosted: Mon Jun 18, 2007 1:41 am    Post subject: Cutting holes in plexiglass Reply with quote

back when I did this kind of thing for a living, the standard practice was to cut the hole at least 1/4" smaller than needed and drum sand to net diameter. Several advantages here:

1. You can get the best fit diameter with the drum
2. Minimized risk of cracking the transparency
3. You can final polish the hole and "bellmouth" or flare the inner and outer edges to minimize chances of cracks down the road.

robert stone <rstone4(at)hot.rr.com> wrote:[quote] Members,
For those of you who intend to buy either the vent that requires a 2 & 1/2 inch hole or the vent that requires a 3 & 1/2 inch hole the following information may be of use to you. I ordered two of the Vista-Vents that require a 2 & 1/2 inch hole and when I checked my hole saws I found that the standard set does not have either size (2 & 1/2 or 3 & 1/2 sizes. All of the larger hole saws in the set are even inches with no half sizes. I called the tool department at Lowe's and was told that hole saws are available there in 1/2, 1/4, and 1/8 for all of the larger saws therefor if any of you run into the same problem, remember you can get the 2 & 1/2 or the 3 & 1/2 inch hole saw at Lowe's.

Tracy Stone
Harker Heights, Tx
ZodiacXL w/Jabiru 3300
[quote][b] [quote][b]


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