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Antenna doubler plate - prime or not

 
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recapen(at)earthlink.net
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PostPosted: Sun Jun 17, 2007 4:59 pm    Post subject: Antenna doubler plate - prime or not Reply with quote

Fellow tron chasers,

I'm putting a comant bent whip on the underside of my RV6A. I have a good
doubler plate (derived from the AC43.13) - pictures if anyone wants to see.
My question is should I prime it?

My initial thoughts are that the existence of the metal structure will
provide the ground plane even if it is not bonded electrically to the
structure - meaning prime on......
Otherwise, how is bonding effected as there is a cork gasket that is to be
installed? Do the four antenna mounting screws provide sufficient bonding?

Thanks,
Ralph


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nuckollsr(at)cox.net
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PostPosted: Sun Jun 17, 2007 5:25 pm    Post subject: Antenna doubler plate - prime or not Reply with quote

At 08:55 PM 6/17/2007 -0400, you wrote:

Quote:

<recapen(at)earthlink.net>

Fellow tron chasers,

I'm putting a comant bent whip on the underside of my RV6A. I have a good
doubler plate (derived from the AC43.13) - pictures if anyone wants to see.
My question is should I prime it?

My initial thoughts are that the existence of the metal structure will
provide the ground plane even if it is not bonded electrically to the
structure - meaning prime on......
Otherwise, how is bonding effected as there is a cork gasket that is to be
installed? Do the four antenna mounting screws provide sufficient bonding?

If it were my airplane . . . prime the doubler and rivet to
the skin and closest handy structural components of the
fuselage. Drill rivet holes after priming. A rivet driven into
a properly sized hole swells up and becomes a gas-tight joint
for bringing the skin and the doubler together electrically.

Before riveting the doubler in, Cleco into place and put
a hole pattern in both doubler and skin to accommodate the
antenna.

Refer to the figure at:

http://www.aeroelectric.com/Pictures/Antenna/Antenna_Installation.gif

De-mount the doubler and clean the aluminum round all
the antenna screw holes on both sides of both skin
and doubler.

Now rivet the doubler in . . .

Leave cork gasket out. Run 1/8" bead of RTV around outside
edge of antenna base flange before pressing to the skin and
installing screws. Torque antenna mounting screws to recommended
limits. If the kit doesn't come with all metal lock nuts, then
substitute them. Measure torque on lock nut as you're driving
it down and increase final torque value by that same amount
for final seating of the nuts.

This technique strives for permanent, gas-tight joints
at all antenna mounting holes.

Bob . . .


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recapen(at)earthlink.net
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PostPosted: Sun Jun 17, 2007 5:50 pm    Post subject: Antenna doubler plate - prime or not Reply with quote

Excellent!

I already had the hole patterns done - and the drilling/dimpling. I'll
chase it through once with a drill bit through each rivet hole to accomplish
your suggestion for each rivet - in addition to cleaning all of the screw
holes.

I already have nutplates for the attachment - I think I have the correct
torque values in my hangar.

I didn't like the way the cork gasket looked anyway......RTV rocks!

Thanks Bob!

Ralph
---


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gyoung



Joined: 09 Jan 2006
Posts: 211
Location: Republic of Texas

PostPosted: Sun Jun 17, 2007 6:42 pm    Post subject: Antenna doubler plate - prime or not Reply with quote

You might consider using a paintable sealant rather than RTV.

Regards,

Greg Young

Quote:

I didn't like the way the cork gasket looked anyway......RTV rocks!

Thanks Bob!

Ralph



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nuckollsr(at)cox.net
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PostPosted: Mon Jun 18, 2007 6:11 am    Post subject: Antenna doubler plate - prime or not Reply with quote

My personal preference is to have NO RTV exposed in
the final installation. All sealing should occur in
the protected environment between two relatively flat
and tightly clamped surfaces. After the bolts are torqued,
wipe away all excess RTV that might ooze out from between
the antenna and ship's skin.

Bob . . .

Quote:
You might consider using a paintable sealant rather than RTV.

Regards,

Greg Young

>
> I didn't like the way the cork gasket looked anyway......RTV rocks!
>
> Thanks Bob!
>
> Ralph
>

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Bob . . .

----------------------------------------
( "Physics is like sex: sure, it may )
( give some practical results, but )
( that's not why we do it." )
( )
( Richard P. Feynman )
----------------------------------------


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